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Ford Freestyle Shop 2005-2007 Service & Repair Workshop Manual

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🏷️ Basic Information Identification Make: Ford Model: Freestyle Year: 2005-2007 Codes Platform: Ford CD3 Platform 👋 Introduction Market Position Vehicle Segment: Mid-size crossover SUV / Station Wagon. Target Audience: Families...
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Ford Freestyle Shop 2005-2007 Service & Repair Workshop ManualFord Freestyle Shop 2005-2007 Service & Repair Workshop ManualFord Freestyle Shop 2005-2007 Service & Repair Workshop ManualFord Freestyle Shop 2005-2007 Service & Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Freestyle
Year:
2005-2007
Codes
Platform:
Ford CD3 Platform
👋 Introduction
Market Position
Vehicle Segment:
Mid-size crossover SUV / Station Wagon.
Target Audience:
Families seeking a versatile, comfortable, and practical vehicle with available AWD.
Competitive Analysis
Key Competitors:
Toyota Highlander, Honda Pilot, Mazda CX-7, Nissan Murano.
Key Features
Design Philosophy:
Emphasis on spacious interior, comfortable ride, and flexible seating arrangements (available 3-row seating).
Drivetrain Options:
Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) were offered, enhancing versatility.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive service and repair for Ford Freestyle models from 2005 to 2007.
Page Count
Page Count:
Estimated 2000+ pages (typical for a complete workshop manual).
Manual Type
Manual Type:
Workshop Service & Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF, printable)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, pistons, crankshaft, lubrication system, cooling system, fuel system (injection), emissions control.
Engine Management:
Ignition system, starting and charging system, electronic engine controls (PCM), sensors, actuators, diagnostic trouble codes (DTCs).
Transmission:
Continuously Variable Transmission (CVT) - disassembly, assembly, maintenance, troubleshooting, control systems.
Drivetrain:
All-Wheel Drive (AWD) system, transfer case, propeller shaft, differentials, axles, CV joints.
Brakes:
Front and rear brake systems (disc brakes), ABS, EBD, parking brake, hydraulic circuits, components.
Suspension:
Front and rear suspension, struts, springs, shock absorbers, control arms, bushings, steering knuckles, alignment procedures.
Steering:
Power steering system, steering column, rack and pinion, steering linkage, components.
Electrical:
Body electrical systems, lighting, power windows, locks, mirrors, wipers, horn, interior electronics, fuse box, wiring diagrams.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, components, refrigerant handling, diagnostics.
Body And Trim:
Exterior body panels, interior trim, doors, hood, liftgate, bumpers, glass, seals, moldings.
Procedures Included
Maintenance:
Regular scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt replacement.
Troubleshooting:
System-by-system diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides.
Repair:
Step-by-step repair procedures for all major mechanical and electrical components, including disassembly, inspection, repair, and reassembly.
Diagnostics:
Detailed diagnostic procedures, including using scan tools, interpreting diagnostic trouble codes (DTCs), and performing component tests.
Specifications:
Torque specifications for all fasteners, clearances, fluid capacities, and electrical values.
Technical Depth
Depth Of Coverage:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including electrical diagnostics and wiring diagrams.
📊 Manual Specifications
File Format
File Format Details:
High-resolution PDF optimized for digital viewing and printing, with searchable text for efficient information retrieval.
Print Quality
Print Quality:
Designed for clear printing of text, diagrams, and illustrations.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
3.0L Duratec 30 V6
Engine Displacement:
2967 cc (181 cubic inches)
Engine Configuration:
V6, SOHC (Single Overhead Cam), 24 valves
Performance
Horsepower:
203 hp @ 6,000 rpm (approx.)
Torque:
207 lb-ft @ 4,000 rpm (approx.)
Fuel System
Fuel Delivery:
Sequential Electronic Fuel Injection (SEFI)
Fuel Type:
Unleaded gasoline, 87 octane recommended
Engine Management
ECU Type:
Electronic Powertrain Control Module (PCM)
🔧 Transmission
Standard
Transmission Type:
Continuously Variable Transmission (CVT)
Transmission Model:
Ford/ZF CVT (JF010E variant)
Features
Cv Features:
Simulated gear shifts, manual mode (in some trims/years), smooth acceleration.
Fluid Specifications
Cv Fluid Type:
Mercon® CVT Fluid (refer to manual for exact specification and part number).
Fluid Capacity
Cv Fluid Capacity:
Approximately 7.5 liters (refer to manual for precise capacity).
📐 Dimensions
Exterior
Length:
Approx. 191.6 inches (4867 mm)
Width:
Approx. 73.9 inches (1877 mm)
Height:
Approx. 67.4 inches (1712 mm)
Wheelbase:
Approx. 112.9 inches (2868 mm)
Interior
Seating Capacity:
5 or 7 passengers (optional third row)
Cargo
Cargo Volume Behind 2Nd Row:
Approx. 40.1 cubic feet
Cargo Volume Behind 1St Row:
Approx. 85.2 cubic feet
Weights
Curb Weight:
Approx. 3,700 - 4,000 lbs (depending on FWD/AWD and trim)
Towing Capacity:
Up to 2,000 lbs (with proper equipment)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
5 Stars (driver), 5 Stars (passenger) for 2005 model.
NHTSA Side Crash Test:
5 Stars (front and rear seat occupants) for 2005 model.
IIHS Front Crash Test:
Good
IIHS Side Crash Test:
Good
Active Features
ABS:
Standard Anti-lock Braking System (ABS).
Traction Control:
Traction Control System (TCS) available.
Stability Control:
AdvanceTrac® Electronic Stability Control (ESC) available on some models/trims.
Passive Features
Airbags:
Standard front airbags, available side-curtain airbags for all rows.
Seat Belts:
3-point safety belts with pretensioners for all seating positions.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system.
💡 Technology Features
Infotainment
Audio System:
Ford's Audiophile sound system with AM/FM stereo, CD player, and auxiliary input available.
Navigation:
Optional DVD-based navigation system available on higher trims.
Driver Assistance
Parking Assist:
Rear parking assist sensors available.
Connectivity
Bluetooth:
Ford's SYNC® system with Bluetooth connectivity was not available during these model years. Post-market installations are possible.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months (whichever comes first) under normal driving conditions; refer to manual for severe conditions.
Engine Air Filter:
Inspect every 15,000 miles, replace as needed (refer to manual).
Cabin Air Filter:
Replace every 15,000-20,000 miles or as needed.
Spark Plugs:
Recommended replacement at 100,000 miles for original equipment iridium plugs.
Cv Transmission Fluid:
Inspect periodically, change as recommended by Ford (typically around 30,000-50,000 miles, refer to manual).
Fluid Specifications
Engine Oil:
SAE 5W-20, API SN or newer (Ford spec WSS-M2C945-A or equivalent).
Engine Coolant:
Ford Super Coolant (Orange), meeting Ford specification WSS-M97B44-D.
Brake Fluid:
DOT 3.
Power Steering Fluid:
Ford Power Steering Fluid, or Mercon® V Automatic Transmission Fluid (ATF).
Known Issues
Cv Transmission Failures:
Some early models experienced premature CVT failure due to overheating or fluid degradation. Regular fluid changes are crucial.
Ignition Coils:
Occasional issues with ignition coil failure, leading to misfires.
Power Steering Leaks:
Potential for leaks in the power steering system, particularly at hose connections.
Door Latch Problems:
Some reports of door latches sticking or failing to operate correctly.
📚 Vehicle History
Brand Heritage
Ford History:
Ford Motor Company, a global automotive manufacturer with a long history of innovation and popular vehicles.
Model Evolution
Freestyle Introduction:
Introduced for the 2005 model year, replacing the Ford Taurus wagon.
Freestyle Transition:
Facelifted for 2008 and renamed the Ford Taurus X.
Production
Manufacturing Location:
Chicago Assembly Plant, Illinois, USA.
Production Years:
2005-2007
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick:
The Freestyle received Good ratings in IIHS crash tests, indicating strong safety performance for its class and era.
Ratings
Потребительские Отзывы:
Generally praised for interior space, comfort, and ride quality, though the CVT's driving feel and long-term reliability were sometimes points of contention.
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