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Mazda 5 Premacy 2005-2007 Factory Service and Repair Workshop Manual

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🏷️ Basic Information Identification Make: Mazda Model: 5 Premacy Model Alternative Name: Mazda MPV (Japan Market Variant) Codes Chassis Codes: CR1W, CREW 👋 Introduction Market Position Vehicle Segment: Compact MPV...
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Mazda 5 Premacy 2005-2007 Factory Service and Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
5 Premacy
Model Alternative Name:
Mazda MPV (Japan Market Variant)
Codes
Chassis Codes:
CR1W, CREW
👋 Introduction
Market Position
Vehicle Segment:
Compact MPV (Multi-Purpose Vehicle)
Target Audience:
Families seeking versatile, practical, and fuel-efficient transportation
Competitive Analysis
Key Competitors:
Honda Stream, Toyota Wish, Kia Carens, Hyundai Trajet
Key Features
Seating Configuration:
Available in 6 or 7-seater configurations with flexible seating arrangements (e.g., fold-flat, sliding seats)
Door Configuration:
Sliding rear doors for easy access in tight spaces
Practicality:
Focus on interior space, cargo versatility, and ease of use for families
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive factory service and repair
Page Count
Estimated Page Count:
Over 1000 pages (typical for this type of manual)
Manual Type
Type:
Factory Service and Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system
Drivetrain:
Automatic transmission, manual transmission, driveshafts, differentials, AWD system (if applicable)
Chassis:
Suspension (front and rear), steering system, braking system (ABS, EBD, DSC), wheels and tires
Electrical:
Engine control module (ECM), body control module (BCM), lighting systems, power accessories, audio system, instrument cluster, charging system, starting system
Body:
Exterior body panels, interior trim, doors, windows, seats, HVAC system, airbags
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, belt inspections
Troubleshooting:
Diagnostic procedures, fault code interpretation, symptom-based troubleshooting
Repair And Rebuild:
Component removal, installation, overhaul, and adjustment for all major systems
Diagnostics:
OBD-II diagnostics, specific system testing, electrical circuit analysis
Wiring:
Detailed electrical wiring diagrams for all vehicle systems
Technical Depth
Depth:
Factory-level diagnostics, repair, and overhaul procedures
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Readability:
High-resolution, clear text and images for easy reading and printing
Binding Type
Physical Binding:
N/A (Digital Download)
Paper Type
Physical Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
LF-VE (2.0L)
Engine Type:
Inline-4, naturally aspirated
Displacement:
1998 cc (2.0 Liters)
Bore X Stroke:
83.0 mm x 92.0 mm
Compression Ratio:
9.7:1
Valve Train:
DOHC, 16-valve, CVVT (Continuously Variable Valve Timing)
Performance
Horsepower:
Approx. 147-150 PS (145-148 hp) @ 6000 rpm
Torque:
Approx. 184 Nm (136 lb-ft) @ 4500 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
Engine Management
ECU Type:
Bosch Motronic or Denso ECU (typical for the era, specific to market)
🔧 Transmission
Standard
Transmission Type:
5-speed automatic transmission
Optional
Optional Transmission Type:
4-speed automatic transmission (in some markets/earlier models)
Features
Transmission Features:
Sport mode, manual shift mode (Activematic)
Fluid Specifications
Automatic Transmission Fluid Type:
Dexron III or equivalent (refer to manual for exact specification)
📐 Dimensions
Exterior
Length:
Approx. 4505 mm (177.4 in)
Width:
Approx. 1720 mm (67.7 in)
Height:
Approx. 1640 mm (64.6 in)
Wheelbase:
Approx. 2670 mm (105.1 in)
Weights
Curb Weight:
Approx. 1450 - 1550 kg (3197 - 3417 lbs), depending on configuration
🛡️ Safety Features
Ratings
Crash Test Ratings:
Varies by market and testing agency (e.g., NHTSA, Euro NCAP). Generally performed well for its class.
Active Features
Active Safety Systems:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Brake Assist (BA), Electronic Stability Control (DSC) - optional on some trims
Passive Features
Passive Safety Features:
Front airbags, front side airbags, curtain airbags (optional), front seatbelt pretensioners
💡 Technology Features
Infotainment
Infotainment System:
Factory radio with CD player, optional navigation system, and upgraded audio systems available depending on trim level. Auxiliary input often available.
Driver Assistance
Driver Assistance Features:
Cruise control, parking sensors (optional), traction control (optional), stability control (optional)
Connectivity
Connectivity Options:
Bluetooth hands-free calling (optional on higher trims), USB/iPod integration (later models or aftermarket).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 to 10,000 miles (12,000 to 16,000 km) or 6-12 months, depending on driving conditions and oil type (refer to manual for specifics).
Air Filter Replacement:
Every 15,000 to 30,000 miles (24,000 to 48,000 km) or as needed based on inspection.
Cabin Filter Replacement:
Annually or every 10,000-15,000 miles (16,000-24,000 km).
Spark Plug Replacement:
Typically around 60,000 - 100,000 miles (96,000 - 160,000 km) for iridium or platinum plugs. Refer to manual for exact type and interval.
Fluid Specifications
Engine Oil Type:
0W-20 or 5W-30 synthetic or semi-synthetic engine oil (API SM or higher, ILSAC GF-4 or higher recommended).
Engine Oil Capacity:
Approx. 4.5 Liters (4.8 US Quarts) with filter change.
Coolant Type:
Mazda Super Long Life Coolant (Blue) or equivalent G12/G12+ compliant antifreeze.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Wear Items:
Worn sway bar links, bushings, ball joints, and control arms due to daily use and vehicle weight. Automatic transmission fluid flushes are important to prevent premature wear.
Potential Electrical Issues:
Occasional issues with power window regulators, door lock actuators, and sensor failures. Wiring diagrams in the manual are crucial for diagnosis.
Engine Performance Notes:
The LF-VE engine is generally reliable but can experience carbon buildup on intake valves in higher-mileage vehicles, potentially affecting performance and fuel economy. Regular intake cleaning is recommended.
📚 Vehicle History
Brand Heritage
Brand Focus:
Mazda is known for its sporty driving dynamics and distinctive Kodo design language. While the Premacy is more utility-focused, Mazda engineering often imbues its vehicles with a degree of driver engagement.
Model Evolution
Generation:
Second Generation Mazda 5 Premacy
Predecessor:
First Generation Mazda Premacy (CP platform)
Successor:
Third Generation Mazda 5 (CW platform)
Production
Production Years:
2005-2010 (This manual covers the initial years of the second generation)
Manufacturing Locations:
Japan (primarily)
🏆 Awards & Recognition
Recognitions
Vehicle Awards:
The Mazda 5 often received positive reviews for its practicality, driving dynamics (for an MPV), and innovative seating configurations, though specific major awards might vary by year and region.
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