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Yamaha YP400 YP 400 Majesty 2005-2007 Service Repair Workshop Manual

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The Yamaha YP400 Majesty, also known by its model code YP400, is a maxi-scooter designed for comfortable commuting and touring. This first-generation model, produced from 2005 to 2007, features a...
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Yamaha YP400 YP 400 Majesty 2005-2007 Service Repair Workshop Manual
The Yamaha YP400 Majesty, also known by its model code YP400, is a maxi-scooter designed for comfortable commuting and touring. This first-generation model, produced from 2005 to 2007, features a 395cc four-stroke, liquid-cooled, SOHC engine with electronic fuel injection, delivering approximately 28-30 horsepower and 30-32 Nm of torque. Its engineering emphasizes reliability and practicality, offering ample storage, a comfortable riding position, and a robust chassis. The scooter is equipped with hydraulic disc brakes front and rear for dependable stopping power, and optional ABS was available on certain configurations, enhancing safety. This comprehensive Service Repair Workshop Manual provides detailed information for the Yamaha YP400 Majesty models from 2005, 2006, and 2007. It covers all essential aspects of maintenance, repair, and troubleshooting, including complete engine overhaul, transmission service, chassis and suspension adjustments, brake system maintenance, and electrical system diagnostics. With step-by-step procedures and detailed diagrams, this manual is an indispensable resource for owners and technicians aiming to maintain the performance and longevity of their YP400 Majesty.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
YP400 Majesty
Model Code:
YP400
Generation
Generation Name:
First Generation (SG17J)
Codes
Engine Code:
H317E
👋 Introduction
Market Position
Segment:
Maxi-scooter
Target Audience:
Owners of Yamaha YP400 Majesty seeking DIY maintenance and repair capabilities, professional mechanics.
Competitive Analysis
Key Competitors:
Suzuki Burgman 400, Honda Silver Wing 400/600, Kymco Xciting 400 (depending on specific market).
Key Features
Manual Advantage:
Provides factory-level repair information, enabling users to perform maintenance and repairs efficiently and correctly.
Delivery Advantage:
Instant digital delivery, no shipping wait times.
Pricing Advantage:
Price match guarantee with a 20% beat.
📋 Manual Details
Coverage Areas
Applicable Model Years:
2005, 2006, 2007
Specific Year Availability:
Separate manuals available for 2004 and 2008-2012 models
Page Count
Estimated Page Count:
Varies by manual, typically 300-500+ pages for a comprehensive service manual.
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English (presumed based on typical product descriptions)
Format
Format:
Adobe Acrobat PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, disassembly, assembly, inspection, tuning, cooling system, lubrication system.
Transmission:
Automatic transmission (CVT) operation, maintenance, repair, clutch system details.
Chassis:
Frame inspection, body panels, seat system, locks.
Steering:
Handlebar assembly, steering bearings, fork assembly, adjustments.
Suspension:
Front fork (telescopic), rear shock absorber, adjustments, replacement.
Brakes:
Front and rear brake systems (hydraulic disc), caliper service, master cylinder service, bleeding procedures, pad replacement.
Electrical:
Wiring diagrams, battery, charging system (stator, regulator/rectifier), ignition system, lighting (headlights, taillights, signals), starting system (starter motor, starter clutch), instrumentation, fuses.
Fuel System:
Fuel tank, fuel pump, fuel injection system (throttle body, injectors), fuel filter, fuel lines.
Lubrication:
Engine oil specifications, oil change procedures, oil filter replacement, oil capacity.
Procedures Included
Maintenance:
Scheduled maintenance, routine checks, oil changes, filter replacements, spark plug replacement, valve clearance checks.
Troubleshooting:
Diagnostic charts, common problems, symptom analysis, solutions for engine, electrical, and mechanical issues.
Repair:
Detailed step-by-step repair procedures for all major systems, including engine rebuild, transmission servicing, suspension overhaul, brake caliper replacement.
Installation:
Instructions for replacing components such as batteries, tires, brake pads, and potentially accessory installations.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures.
📊 Manual Specifications
File Format
Type:
Adobe Acrobat PDF
Compatibility:
PC and Mac compatible
Print Quality
Quality:
High quality, suitable for printing detailed diagrams and text.
Binding Type
Provided Binding:
Digital (PDF), user printable for binding (e.g., 3-ring binder).
Paper Type
Intended Use:
Printable for workshop use, can be discarded after use if only specific sections are printed.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, liquid-cooled, SOHC, 4-valve, single-cylinder
Displacement:
395 cc
Bore X Stroke:
83.0 mm x 73.0 mm
Compression Ratio:
11.0:1
Performance
Horsepower Est:
Approximately 28-30 HP @ 7500 RPM (varies by market and specific tuning)
Torque Est:
Approximately 30-32 Nm @ 6000 RPM (varies by market and specific tuning)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
🔧 Transmission
Standard
Type:
Automatic Continuously Variable Transmission (CVT)
Clutch Type:
Automatic centrifugal clutch
Features
Drive System:
Belt drive to rear wheel
📐 Dimensions
Exterior
Length Est:
Approx. 2250 mm (88.6 in)
Width Est:
Approx. 790 mm (31.1 in)
Height Est:
Approx. 1420 mm (55.9 in)
Weights
Dry Weight Est:
Approx. 170 kg (375 lbs)
Wet Weight Est:
Approx. 185 kg (408 lbs)
Fuel Capacity:
Approx. 14 Liters (3.7 US gal)
🛡️ Safety Features
Ratings
ABS Availability:
Optional ABS (Anti-lock Braking System) was available on some models/markets.
Active Features
Braking System:
Hydraulic disc brakes front and rear for strong stopping power.
Passive Features
Lighting:
Halogen headlights and LED taillights for increased visibility.
Ergonomics:
Comfortable riding position designed for touring and urban commuting.
💡 Technology Features
Infotainment
Instrumentation:
Digital LCD display with speedometer, odometer, trip meter, fuel gauge, clock, and indicator lights. Analog tachometer.
Driver Assistance
ABS:
Optional ABS system provides enhanced braking control.
Connectivity
Power Outlet:
May include a 12V power outlet for charging devices (check specific model configuration).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Recommended every 4,000-5,000 km (2,500-3,000 miles) or annually, whichever comes first. Consult manual for exact interval.
Air Filter Check:
Inspect every 4,000 km (2,500 miles), replace as needed.
Spark Plug Replacement:
Recommended every 10,000-15,000 km (6,000-9,000 miles).
Transmission Oil Change:
Refer to manual for specific interval and type of transmission fluid.
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher.
Engine Oil Capacity:
Approx. 1.8 Liters (1.9 US qt) without filter change, 2.0 Liters (2.1 US qt) with filter change.
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
V-belt (CVT belt), brake pads, tires, battery.
Potential Electrical Concerns:
Some users have reported issues with the regulator/rectifier or stator over time, particularly on higher mileage units. Refer to manual for testing procedures.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Corporation is a Japanese manufacturer known for its wide range of motorcycles, musical instruments, and other powered products.
Model Evolution
Yp400 Majesty Introduction:
The YP400 Majesty, part of Yamaha's 'Majesty' series of maxi-scooters, was designed to offer comfort, performance, and practicality for commuting and touring.
Yp400 Majesty Generation:
The 2005-2007 models represent the first generation of the YP400 Majesty, distinguished by its 395cc engine and specific styling cues.
Production
Production Location:
Likely manufactured in Japan or a Yamaha assembly plant in Southeast Asia (e.g., Indonesia).
🏆 Awards & Recognition
Recognitions
Market Reception:
The YP400 Majesty was generally well-received for its comfort, performance, and storage capacity, establishing Yamaha's presence in the maxi-scooter market.
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