🏷️ Basic Information

Make:

Ford

Model:

Escape Hybrid

Generation:

First Generation (2001-2007), Second Generation (2008-2012) - This manual specifically covers the transition and early models of the second generation, with the Hybrid powertrain being a key differentiator.

Model Years Covered:

2005, 2006, 2007, 2008

Chassis Codes:

CD2 (Platform shared with Mazda Tribute and Mercury Mariner)

👋 Introduction

Market Niche:

Pioneering compact SUV with a hybrid powertrain, aiming for fuel efficiency in the SUV segment.

Competitors:

Toyota RAV4 Hybrid (later models), Honda CR-V Hybrid (later models), and other fuel-efficient compact SUVs of the era. The Escape Hybrid was one of the first mainstream hybrid SUVs.

Distinguishing Features:

Hybrid powertrain integration in a popular compact SUV, offering improved MPG over conventional gasoline counterparts. Advanced regenerative braking system and electric-only driving capability at lower speeds.

📋 Manual Details

Primary Coverage:

Complete factory service and repair procedures for the Ford Escape Hybrid model years 2005-2008.

Estimated Pages:

Thousands (Specific number not provided, but described as 'complete' and covering 'all sections and more', indicating a comprehensive document.)

Type:

Factory Service Repair Manual (FSM)

Language:

English

Format:

PDF (Downloadable)

📖 Manual Coverage

Powertrain:

Engine (2.3L I4 Duratec Hybrid), Hybrid System (High Voltage Battery, Electric Motor/Generator, Power Split Device, Hybrid Control Module), Automatic Transmission (eCVT - Electronically Controlled Continuously Variable Transmission), Fuel System, Emission Control Systems.

Chassis And Suspension:

Suspension (Front MacPherson strut, Rear independent suspension), Steering (Power steering), Brakes (ABS, EBD, Regenerative Braking system), Axles, Drive Shafts, Differential, Tires & Wheels.

Electrical And Electronics:

Ignition, Starting, Charging, Lighting, Instrument Panel, Gauges, Meter/Audio/Visual systems, Wiper & Washer, Horn, Air Conditioning, Climate Control, Supplemental Restraint System (SRS), Seat Belts, Cruise Control, Engine Immobilizer, Multiplex/CAN Communication, Electrical system diagnostics, Wiring Diagrams.

Body And Interior:

Body panels, Doors, Hood, Glass, Mirrors, Interior trim, Seats, Door Locks, Exterior and Interior components.

Maintenance:

Scheduled maintenance, fluid checks and changes, filter replacements, tune-ups.

Repair And Rebuild:

Complete disassembly and reassembly instructions for all major components and systems, including engine, transmission, hybrid components, suspension, brakes, and electrical systems.

Diagnostics And Troubleshooting:

Detailed diagnostic procedures for identifying and resolving common and uncommon issues, including fault code interpretation, electrical system troubleshooting, and hybrid system diagnostics.

Depth:

Comprehensive, ranging from basic maintenance to complete overhaul and advanced diagnostics. Includes step-by-step instructions with detailed substeps, notes, cautions, and warnings.

📊 Manual Specifications

Format Details:

PDF. Compatible with all PC-based Windows operating systems, Mac, and Linux. Allows for printing of entire manual or selected pages.

Printability:

All pages are printable. High-quality illustrations, drawings, and photos are included to guide procedures.

Binding:

Digital download (No physical binding as it's a PDF, but can be burned to CD-ROM).

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Engine Type:

2.3L Inline 4-Cylinder Atkinson Cycle Engine

Engine Code:

Likely variations of the Duratec 2.3L, adapted for hybrid operation.

Horsepower Gasoline:

Approximately 133 hp @ 6000 rpm (combined with electric motor for total system output)

Torque Gasoline:

Approximately 124 lb-ft @ 4250 rpm (combined with electric motor for total system output)

Electric Motor Power:

Integrated into the Hybrid Synergy Drive system, providing additional torque and enabling electric-only propulsion.

Fuel Type:

Unleaded Gasoline

Fuel Delivery:

Electronic Fuel Injection (EFI)

Emission Control:

Emission Control Systems, Catalytic Converter, EVAP System, specific hybrid emission management.

🔧 Transmission

Transmission Type:

Electronically Controlled Continuously Variable Transmission (eCVT) with Power Split Device

Optional Transmissions:

N/A (Hybrid models exclusively used the eCVT)

Hybrid Integration:

Seamless integration of the gasoline engine and electric motor(s) via the eCVT for optimal efficiency and performance. Regenerative braking charging the high-voltage battery.

Transmission Fluid Type:

Specific Mercon LV or equivalent, or specialized hybrid transmission fluid. Consult manual for exact part number and capacity.

📐 Dimensions

Length:

Approx. 174.7 inches (4437 mm)

Width:

Approx. 71.1 inches (1806 mm)

Height:

Approx. 65.7 inches (1669 mm)

Curb Weight:

Varies by trim, but generally around 3500-3700 lbs (1588-1678 kg) due to hybrid components.

🛡️ Safety Features

NHTSA Front Impact Driver:

5-Star (For relevant model years)

NHTSA Front Impact Passenger:

5-Star (For relevant model years)

IIHS Small Overlap Front:

Acceptable or Good (Depending on specific year and testing criteria, as this was an evolving test.)

ABS:

Anti-lock Braking System

Ebd:

Electronic Brake-force Distribution

Traction Control:

Traction Control System (TCS)

Electronic Stability Control:

Electronic Stability Control (AdvanceTrac with Roll Stability Control)

Airbags:

Frontal airbags (driver and passenger), front side-impact airbags, available side-curtain airbags.

Seat Belts:

Three-point seat belts with pretensioners.

Srs:

Supplemental Restraint System (SRS) integrated with hybrid safety protocols.

💡 Technology Features

Audio System:

Base CD player, optional Sirius Satellite Radio, premium audio systems available. Manual details audio/visual system repair and troubleshooting.

Cruise Control:

Standard cruise control. Electronic control module integration.

Parking Assist:

Rear parking assist sensors may have been an option. Manual covers sensor diagnostics.

Multiplex Communication:

Integration of various control modules via a multiplexed network (CAN communication). Manual provides detailed diagrams for this system.

Hybrid Control Module:

Dedicated Hybrid Control Module (HCM) manages power flow between the engine, electric motor, and battery. Critical for diagnostics and repair.

🔧 Maintenance

Oil Change Interval:

Typically every 5,000 to 7,500 miles or 6 months, but using the specific Ford recommended interval based on driving conditions is crucial. Consult manual for exact schedule.

Tire Rotation:

Every 7,500 miles or as per tire manufacturer recommendations.

Engine Air Filter:

Inspect at 15,000 miles, replace as needed. Replace every 30,000 miles or sooner if driving in dusty conditions.

Cabin Air Filter:

Inspect at 15,000 miles, replace annually or as needed.

Coolant Replacement:

Initial change at 100,000 miles, then every 50,000 miles thereafter. (Specific to Ford's Gold Coolant or hybrid-specific coolant).

Engine Oil Type:

SAE 5W-20, meeting Ford WSS-M2C945-A specification. (Always verify with manual).

Engine Oil Capacity:

Approx. 4.5 quarts (4.3 liters) with filter change. (Verify with manual).

Brake Fluid Type:

DOT 3 or DOT 4 (Verify with manual for specific requirements, especially for hybrid system).

Hybrid Battery Degradation:

As with any hybrid, potential for gradual degradation of the high-voltage battery over time, though typically designed for long life. Manual covers battery diagnostics.

Transmission Issues:

Occasional reports of transmission issues, particularly with the power split device or electronic control. Manual is critical for diagnosis.

Fuel Pump Failures:

Some models may experience fuel pump issues, especially at higher mileage. Manual details fuel system servicing.

HVAC Systems:

Common for vehicles of this era, HVAC system components can require attention. Manual covers AC and climate control diagnostics.

📚 Vehicle History

Ford SUV History:

Ford has a long history of producing SUVs, from the Bronco to the Explorer and Escape, establishing a strong presence in the segment.

Escape Hybrid Introduction:

The Ford Escape Hybrid was introduced for the 2005 model year, making it one of the first hybrid SUVs available in North America. It was a significant step for Ford in developing hybrid technology.

Assembly Location:

Kansas City Assembly Plant, Claycomo, Missouri, USA.

🏆 Awards & Recognition

Epa Fuel Economy:

Received high EPA estimated MPG ratings for its class, often exceeding 30 MPG combined. (Specific ratings varied by year and driving conditions).

Environmental Impact:

Recognized for contributing to reduced emissions and improved fuel efficiency in the SUV market.