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2005-2008 Porsche Boxster Service Repair Manual

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🏷️ Basic Information Identification Make: Porsche Model: Boxster Year: 2005-2008 Codes Chassis Codes: 987 👋 Introduction Market Position Vehicle Segment: Entry-level luxury sports car / Roadster. Competitive Analysis Key Competitors:...
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2005-2008 Porsche Boxster Service Repair Manual
🏷️ Basic Information
Identification
Make:
Porsche
Model:
Boxster
Year:
2005-2008
Codes
Chassis Codes:
987
👋 Introduction
Market Position
Vehicle Segment:
Entry-level luxury sports car / Roadster.
Competitive Analysis
Key Competitors:
BMW Z4, Mercedes-Benz SLK-Class, Audi TT Roadster.
Key Features
Manual Advantage:
Enables DIY maintenance and repair, saving significant costs compared to dealership services. Provides expert-level knowledge for owners.
Vehicle Appeal:
Mid-engine, rear-wheel-drive layout, balanced handling, convertible experience, premium build quality.
📋 Manual Details
Coverage Areas
Covered Years:
2005, 2006, 2007, 2008
Page Count
Estimated Page Count:
Extensive (specific count not provided, typical for comprehensive service manuals)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, component diagnostics, timing, seals, gaskets, internal components.
Engine Lubrication:
Oil pump, oil filter, oil cooler, oil passages, oil pressure testing, oil capacity.
Cooling System:
Radiator, water pump, thermostat, coolant hoses, fan, pressure testing, fluid type.
Fuel And Emissions:
Fuel pump, injectors, fuel filter, evaporative emissions control (EVAP), O2 sensors, catalytic converter, emissions testing.
Transmission:
Manual and Tiptronic automatic transmissions, clutch system, gear shift linkage, transmission fluid type and capacity, internal components.
Steering:
Power steering system, steering rack, tie rods, steering column, alignment procedures.
Suspension:
Front and rear suspension components, shock absorbers, struts, control arms, bushings, wheel bearings, alignment.
Brakes:
Brake system components (calipers, rotors, pads, lines, master cylinder), ABS system, brake fluid type and bleeding procedures.
Tires And Wheels:
Tire pressure monitoring, wheel specifications, tire rotation, balancing, mounting.
Body Interior Exterior:
Door mechanisms, locks, windows, convertible top operation, interior trim, body panel removal and installation, paint care.
Heating And Air Conditioning:
HVAC system components, refrigerant, compressor, blower motor, climate control unit, diagnostics.
Electrical:
Battery, alternator, starter, fuses, relays, lighting systems, wiring diagrams, diagnostic trouble codes (DTCs), ECU.
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon faults across all systems.
Procedures Included
Maintenance:
Scheduled maintenance tasks, fluid changes, filter replacements, tune-ups, inspections.
Repair:
Detailed repair instructions for virtually all components and systems.
Diagnostics:
Fault finding, using diagnostic tools, interpreting sensor data, troubleshooting electrical issues.
Disassembly Reassembly:
Comprehensive guides for taking apart and putting back together all major vehicle components.
Technical Depth
Depth:
Comprehensive, covering from basic fluid checks to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
Compatibility:
Compatible with all versions of Windows.
Required Software:
Adobe Reader for PDF viewing, WinZip for file extraction.
Print Quality
Quality:
High-resolution PDF for clear viewing and printing.
Binding Type
Type:
Digital (PDF) - No physical binding.
Paper Type
Type:
Digital (PDF) - No physical paper.
⚙️ Engine Specifications
Primary Engine
Base Engine 2005-2006:
2.7L Flat-6 (M96.05)
Base Engine 2007-2008:
2.7L Flat-6 (M97.01)
S Engine 2005-2008:
3.2L Flat-6 (M96.03 / M97.01)
Performance
Horsepower 2.7L 2005-2006:
240 hp @ 6400 rpm
Torque 2.7L 2005-2006:
201 lb-ft @ 4600 rpm
Horsepower 2.7L 2007-2008:
245 hp @ 6500 rpm
Torque 2.7L 2007-2008:
204 lb-ft @ 4600 rpm
Horsepower 3.2L S:
280 hp @ 6200 rpm
Torque 3.2L S:
236 lb-ft @ 4700 rpm
Fuel System
Injection Type:
Multi-point fuel injection (MPI)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Engine Type
Configuration:
Mid-engine, naturally aspirated, flat-six (Boxer)
🔧 Transmission
Standard
Transmission Type Base:
6-speed Manual Transaxle
Optional
Transmission Type Optional:
5-speed Tiptronic Automatic Transaxle
Features
Clutch Type:
Hydraulically operated single dry plate clutch
Transmission Fluid Type:
Porsche spec ATF or manual transmission fluid (specifics in manual)
📐 Dimensions
Exterior
Length:
Approx. 170.5 inches
Width:
Approx. 70.1 inches
Height:
Approx. 49.4 inches
Weights
Curb Weight Base:
Approx. 3,086 lbs
Curb Weight S:
Approx. 3,131 lbs
Cargo
Front Trunk Capacity:
Approx. 5.5 cu ft
Rear Trunk Capacity:
Approx. 4.0 cu ft
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not specifically rated by NHTSA for this generation, but Porsche engineered for high safety standards.
IIHS Side Impact:
Not specifically rated by IIHS for this generation, but Porsche engineered for high safety standards.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard Porsche Stability Management (PSM)
Electronic Brake Force Distribution:
Standard Electronic Brake-force Distribution (EBD)
Passive Features
Airbags:
Frontal airbags, side airbags (integrated into seat).
Rollover Protection:
Integrated rollover protection bars behind seats.
Seatbelts:
Three-point inertia-reel seatbelts with pre-tensioners.
💡 Technology Features
Infotainment
Audio System:
Standard CD player, optional Bose surround sound system, optional PCM (Porsche Communication Management) with navigation.
Driver Assistance
Stability Control:
Porsche Stability Management (PSM) is standard.
Connectivity
Bluetooth:
Optional Bluetooth phone preparation available with PCM.
Lighting
Headlights:
Standard projector-beam headlights, optional Xenon headlights.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles or annually, whichever comes first (refer to manual for specific intervals based on driving conditions).
Major Service Interval:
Refer to manual; typically around 30,000 or 60,000 miles, depending on services.
Fluid Specifications
Engine Oil Type:
Porsche A40 approved synthetic oil (e.g., Mobil 1 0W-40 or equivalent)
Coolant Type:
G12 PLUS (purple) or equivalent approved Porsche coolant
Brake Fluid Type:
DOT 4 (e.g., Pentosin Super DOT 4 or equivalent approved Porsche fluid)
Power Steering Fluid Type:
Pentosin CHF 11S or equivalent approved Porsche fluid
Known Issues
Intermediate Shaft Bearing Ims:
While less prevalent in the 987 than the 986, the M96/M97 engines can still be susceptible. Manual provides inspection and potential remediation steps.
Oil Cooler Leaks:
Potential for leaks from the oil cooler or its seals.
Rear Main Seal Leaks:
Can develop rear main seal leaks, often requiring transmission removal.
Convertible Top Mechanism:
Wear and tear on the hydraulic components or micro-switches of the power convertible top.
Clutch Wear:
Clutch wear is dependent on driving style; manual provides replacement procedures.
📚 Vehicle History
Brand Heritage
Manufacturer Focus:
Porsche is renowned for its high-performance sports cars, racing heritage, and engineering excellence.
Model Evolution
Generation:
Second generation (987) Boxster, introduced for the 2005 model year, replacing the 986 generation.
Design Updates:
Significant redesign from the 986, featuring more aggressive styling, a refined interior, and improved mechanicals, including the new generation of M97 engines for later models.
Production
Manufacturing Location:
Finland (Valmet Automotive)
Production Years Covered:
2005, 2006, 2007, 2008
🏆 Awards & Recognition
Recognitions
Car And Driver Best Convertibles:
Often recognized by automotive publications like Car and Driver for its handling and driving dynamics in 'Best Convertibles' lists.
Ratings
Motortrend Car Of The Year Contender:
Frequently a contender in automotive awards for its segment.
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