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KIA SPORTAGE 2005-2009 Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sportage Generation: Second Generation (JE/KM) Model Years: 2005, 2006, 2007, 2008, 2009 👋 Introduction Market Position Vehicle Segment: Compact Crossover SUV Target Audience:...
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KIA SPORTAGE 2005-2009 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Sportage
Generation:
Second Generation (JE/KM)
Model Years:
2005, 2006, 2007, 2008, 2009
👋 Introduction
Market Position
Vehicle Segment:
Compact Crossover SUV
Target Audience:
Budget-conscious buyers seeking a versatile and capable compact SUV.
Competitive Analysis
Key Competitors:
Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra (early models), Hyundai Tucson.
Key Features
Body Styles:
5-door SUV
Powertrain Options:
Choice of reliable 4-cylinder or optional V6 engines, FWD or AWD availability.
Value Proposition:
Offers a good balance of utility, comfort, and affordability, supported by a comprehensive service manual for DIY maintenance.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Manual / Repair Manual
Language:
English
Format:
PDF
Page Count
Estimated Page Count:
Over 2000 pages (typical for comprehensive factory service manuals)
📖 Manual Coverage
Systems Covered
Engine:
2.0L Theta II I4, 2.7L Delta V6, Diesel variants (if applicable to target market)
Transmission:
5-Speed Manual, 4-Speed Automatic
Drivetrain:
Front-Wheel Drive (FWD), All-Wheel Drive (AWD) systems
Brakes:
Hydraulic Brake System, ABS, EBD, Traction Control
Suspension:
Front MacPherson Strut, Rear Multi-link Independent Suspension
Steering:
Hydraulic Power Steering
Electrical:
Full Electrical Schematics, Lighting, Power Accessories, Charging System, Starting System, Body Control Module (BCM)
HVAC:
Heating, Ventilation, Air Conditioning System Operation and Diagnosis
Body:
Exterior and Interior Trim, Doors, Windows, Glass, Seals, Bumpers
Chassis:
Frame and Body Structure
Procedures Included
Maintenance:
Routine Service Intervals, Oil Change, Filter Replacement, Fluid Checks and Changes, Tune-up Procedures
Repair:
Component Removal and Installation, Engine Overhaul, Transmission Rebuild, Brake Pad/Rotor Replacement, Suspension Component Replacement
Diagnostics:
Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Wiring Diagram Interpretation, Component Testing
Specifications:
Torque Specifications, Fluid Capacities, Gapping Procedures, Alignment Specifications
Technical Depth
Depth Level:
Comprehensive (from basic maintenance to full engine/transmission rebuilds and complex electrical diagnostics)
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, searchable PDF with zoom capability for detailed diagrams and text.
Searchability:
Full text searchability allows quick access to specific information.
Print Quality
Printable Pages:
Individual pages or sections can be printed as needed, allowing for grease-free work environment.
Binding Type
Digital Binding:
N/A (Digital PDF format)
Paper Type
Digital Medium:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
G4GC (2.0L Theta II DOHC I4)
Displacement 1:
1998 cc (2.0 Liters)
Bore X Stroke 1:
86.0 mm x 86.0 mm
Compression Ratio 1:
9.6:1
Horsepower 1:
139 hp @ 6000 rpm (approx.)
Torque 1:
131 lb-ft @ 4500 rpm (approx.)
Optional Engine
Engine Code 2:
G6CU (2.7L Delta SOHC V6)
Displacement 2:
2656 cc (2.7 Liters)
Bore X Stroke 2:
86.7 mm x 75.0 mm
Compression Ratio 2:
9.9:1
Horsepower 2:
173 hp @ 6000 rpm (approx.)
Torque 2:
179 lb-ft @ 4000 rpm (approx.)
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 Octane Recommended)
Engine Management
ECU Type:
ECU (Engine Control Unit) with OBD-II diagnostics
🔧 Transmission
Standard Transmission
Type 1:
5-Speed Manual
Optional Transmission
Type 2:
4-Speed Electronically Controlled Automatic
Features
AWD System:
Electronically Controlled Active On-Demand AWD system with viscous coupling
Fluid Specifications
Manual Transmission Fluid:
API GL-4 or GL-5, SAE 75W-90 (Verify specific requirements in manual)
Automatic Transmission Fluid:
Kia Genuine ATF or equivalent (e.g., SPIII)
📐 Dimensions
Exterior Dimensions
Length:
4350 mm (171.3 in)
Width:
1800 mm (70.9 in)
Height:
1700 mm (66.9 in)
Wheelbase:
2630 mm (103.5 in)
Cargo Capacity
Rear Seats Up:
Approx. 27.5 cu ft (875 Liters)
Rear Seats Down:
Approx. 66.5 cu ft (1883 Liters)
Weights
Curb Weight Min:
Approx. 3,400 lbs (1542 kg) (FWD 2.0L)
Curb Weight Max:
Approx. 3,700 lbs (1678 kg) (AWD 2.7L)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
★★★★☆ (4/5 Stars)
NHTSA Front Impact Passenger:
★★★★☆ (4/5 Stars)
IIHS Side Impact Rating:
Good (as reported for some model years)
Active Features
ABS:
Standard Anti-lock Braking System
Ebd:
Electronic Brake-force Distribution
Traction Control:
Available Traction Control System (TCS)
Passive Features
Airbags Front:
Driver and Passenger Frontal Airbags
Airbags Side:
Available Front Side-Impact Airbags
Seatbelts:
3-point Height-Adjustable Seatbelts with Pretensioners
💡 Technology Features
Infotainment
Audio System:
AM/FM/CD player with auxiliary input, optional MP3 compatibility and premium audio systems.
Navigation:
Optional factory-installed navigation system available on higher trim levels.
Driver Assistance
Cruise Control:
Standard cruise control functionality.
Connectivity
Power Outlets:
12V power outlets in cabin and cargo area.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months (whichever comes first), using synthetic blend or full synthetic oil.
Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on driving conditions.
Spark Plug Replacement 4Cyl:
Every 105,000 miles (168,000 km) with iridium-tipped spark plugs.
Spark Plug Replacement V6:
Every 60,000 miles (96,000 km) with premium platinum-tipped spark plugs.
Timing Belt Replacement:
Not Applicable (Both engines utilize a timing chain).
Fluid Specifications
Engine Oil Capacity 2.0L:
4.5 Quarts (4.3 Liters) with filter change (API SM/SN, SAE 5W-20 or 5W-30 recommended).
Engine Oil Capacity 2.7L:
4.5 Quarts (4.3 Liters) with filter change (API SM/SN, SAE 5W-30 recommended).
Coolant Type:
Extended Life Coolant (OAT), P-OAT (Purple), API Service DL-1 or equivalent. Capacity approx. 7.5 Liters (7.9 US Quarts).
Brake Fluid:
DOT 3 or DOT 4
Known Issues
Engine Mounts:
Premature wear or failure of engine mounts can lead to increased vibration.
Cv Joints:
Front CV joint boots can tear, leading to joint failure if not addressed.
Exhaust System:
Corrosion and leaks in the exhaust system are common with age and climate.
A C System:
Leaks in the AC compressor or condenser can lead to refrigerant loss.
Fuel Pump:
Occasional reports of premature fuel pump failure.
📚 Vehicle History
Brand Heritage
Kia Origins:
Founded in 1944, Kia Motors Corporation is South Korea's oldest manufacturer of motor vehicles.
Model Evolution
First Generation:
The Sportage was first introduced in 1993 as a compact SUV.
Second Generation Launch:
The second generation (JE/KM) debuted in 2004 for the 2005 model year, shifting to a monocoque chassis (unibody construction) from the previous body-on-frame design.
Design Platform:
This generation shared its platform with the Hyundai Tucson.
Production
Manufacturing Locations:
Primarily manufactured in South Korea (Gwangmyeong) and Slovakia (Žilina) for European markets.
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick:
While not always a consistent award winner, the Sportage has received 'Good' ratings in IIHS side-impact tests in some configurations.
Ratings
Consumer Reports:
Consumer Reports often rated this generation of Sportage as 'Average' to 'Below Average' in predicted reliability, highlighting the importance of preventative maintenance documented in this manual.
Certifications
Emissions Certification:
Meets EPA emissions standards for its model year.
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