Positioning:
The Subaru Outback of this generation solidified its position as a go-to choice for outdoors enthusiasts and families seeking all-wheel-drive capability, practicality, and a comfortable ride in a wagon/crossover package.
Competitors:
Competed against vehicles like the Toyota RAV4, Honda CR-V, Ford Escape, and similar crossover utility vehicles, differentiating itself with standard AWD and a more car-like driving experience compared to some body-on-frame SUVs.
Features:
Standard Symmetrical All-Wheel Drive, increased ground clearance over standard sedans, versatile cargo space, comfortable and well-appointed interior, reliable powertrains.
Coverage:
Comprehensive service, repair, and maintenance for all systems.
Estimated Pages:
Over 2000 (typical for factory service manuals of this era).
Type:
Factory Service Manual (FSM) / Repair Manual
Format:
Electronic Download (likely PDF)
Powertrain:
Engine mechanical (2.5L EJ253, 3.0L EZ30D), Engine management, Fuel system, Exhaust system, Ignition system, Cooling system, Lubrication system, Transmission (4-speed automatic, 5-speed manual), Drivetrain (AWD system).
Chassis:
Brakes (ABS, EBD), Suspension (front MacPherson strut, rear multi-link), Steering system (power assisted), Wheels and tires.
Electrical:
Body electrical systems, Lighting, Instrument cluster, Audio system, HVAC controls, Power accessories (windows, locks, mirrors), SRS (Airbag) system, Cruise control, Immobilizer system.
Body:
Body structure, Exterior panels, Doors, Hood, Tailgate, Bumpers, Glass, Interior trim, Seats, Upholstery.
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, timing belt inspection/replacement (where applicable).
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based diagnostics, electrical circuit testing, component testing.
Repair:
Step-by-step repair instructions for all major and minor components, including engine rebuilds, transmission overhauls, suspension and brake component replacement, electrical component repair.
Technical Data:
Torque specifications, clearances, alignment data, wiring diagrams, component locations, specifications for all systems.
Depth:
Comprehensive, covering everything from basic preventative maintenance and fluid changes to complete engine and transmission rebuilds, electrical system diagnostics, and body repair.
Engine 2.5I:
2.5-liter horizontally opposed (boxer) 4-cylinder (EJ253)
Engine 3.0R:
3.0-liter horizontally opposed (boxer) 6-cylinder (EZ30D)
2.5I Hp:
Approximately 165-175 horsepower (varies slightly by year/specifics).
2.5I Torque:
Approximately 166-175 lb-ft of torque.
3.0R Hp:
Approximately 245 horsepower.
3.0R Torque:
Approximately 217 lb-ft of torque.
Fuel Delivery:
Multi-point fuel injection (MPI) for both engines.
Fuel Type:
Unleaded gasoline (87 octane recommended, higher octane for optimal performance in the 3.0R).
ECU:
Subaru's proprietary Engine Control Unit (ECU) managing ignition, fuel injection, and emissions.
Transmission 2.5I:
5-speed manual transmission.
Transmission All Engines:
4-speed automatic transmission with electronic control (4EAT).
AWD System:
Subaru's Symmetrical All-Wheel Drive system is standard on all models, integrated with the transmission.
Automatic Fluid:
Subaru ATF HP (Genuine Subaru Automatic Transmission Fluid - High Performance) or equivalent specified by Subaru.
Manual Fluid:
Subaru Extra-S Gear Oil or equivalent specified for manual transmissions.
Wheelbase:
Approximately 104.3 inches.
Length:
Approximately 187.2 inches (wagon).
Width:
Approximately 69.1 inches.
Height:
Approximately 61.4 inches (wagon).
Ground Clearance:
Approximately 8.1 inches.
Curb Weight 2.5I:
Approximately 3300-3500 lbs (depending on trim and transmission).
Curb Weight 3.0R:
Approximately 3500-3700 lbs.
Cargo Volume Seats Up:
Approximately 33.5 cubic feet (wagon).
Cargo Volume Seats Down:
Approximately 67.4 cubic feet (wagon).
NHTSA Front Driver:
5-star (for models with side airbags).
NHTSA Front Passenger:
5-star (for models with side airbags).
NHTSA Side Impact Front:
5-star (for models with side airbags).
NHTSA Side Impact Rear:
5-star (for models with side airbags).
IIHS Roof Strength:
Good (for applicable models/years).
ABS:
Anti-lock Braking System (ABS) standard.
Ebd:
Electronic Brake-force Distribution (EBD) standard.
Traction Control:
Traction Control System (TCS) available/standard on some trims.
Vsc:
Vehicle Stability Control (VSC) available/standard on some trims.
Airbags:
Front airbags, optional side-curtain airbags and front-seat side-impact airbags.
Seatbelts:
3-point seatbelts with pretensioners and force limiters.
Audio System:
Factory AM/FM/CD player, some models with optional navigation system and premium audio (e.g., McIntosh).
Climate Control:
Manual or automatic climate control systems, depending on trim level.
Cruise Control:
Standard cruise control. Adaptive cruise control was not common on this generation.
Aux Input:
Auxiliary audio input jack available on some models.
Power Features:
Power windows, power door locks, power mirrors, available power liftgate (on some wagon trims).
Oil Change Interval:
Every 3,750 miles or 3 months (severe duty) or 7,500 miles or 6 months (normal duty), consult manual for specifics.
Engine Air Filter:
Inspect every 15,000 miles, replace as needed. Replace every 30,000 miles.
Cabin Air Filter:
Inspect every 15,000 miles, replace as needed. Replace every 15,000-30,000 miles.
Spark Plugs 2.5I:
Replace at 105,000 miles (Iridium plugs).
Spark Plugs 3.0R:
Replace at 60,000 miles (Platinum plugs).
Timing Belt 2.5I:
Inspect at 72,000 miles, replace as needed. Some sources recommend replacement around 105,000 miles for preventative maintenance.
Transmission Fluid Auto:
Inspect every 15,000 miles, replace at 30,000 miles or as specified by driving conditions.
Engine Oil 2.5I:
SAE 5W-30, API SG/SH/SJ/SL/SM certified. Capacity approx. 4.8 quarts with filter.
Engine Oil 3.0R:
SAE 5W-30, API SG/SH/SJ/SL/SM certified. Capacity approx. 5.1 quarts with filter.
Coolant:
Subaru Super Coolant (blue) or equivalent, mixed 50/50 with distilled water. Capacity approx. 7.6 quarts (2.5L) / 7.9 quarts (3.0L).
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Head Gaskets:
While not as prevalent as in earlier EJ engines, some concern existed for coolant leaks from head gaskets, particularly in the 2.5L engine. The 3.0L H6 is generally more robust.
Wheel Bearings:
Front wheel bearings can be a wear item, particularly with the increased ride height and AWD system.
Cv Joints:
Outer CV joints can wear over time, especially if protective boots are damaged, leading to clicking noises during turns.
Ac Compressor:
Early models could experience AC compressor clutch failures.
Subaru Heritage:
Subaru, part of the Fuji Heavy Industries conglomerate, has a long history of producing reliable, often all-wheel-drive vehicles, known for their engineering and distinctive boxer engines.
Outback Evolution:
The Outback evolved from the Subaru Legacy, starting as a more rugged, lifted version of the Legacy wagon. This third generation (BP/BL) represented a significant redesign with a focus on increased interior space and a more refined driving experience, offering both wagon and sedan (Legacy GT/Outback Sport) variants.
Production Years:
2005-2009.
Manufacturing Location:
Gunma Plant, Japan.