Yamaha YFM700 YFM700RV 2005-2009 Repair Service Manual

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The YFM700 YFM700RV Rhino, produced from 2005 to 2009, is a robust side-by-side utility vehicle designed for recreational off-roading and demanding work on farms and ranches. It is recognized for...

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类型: Atv

斯库: 55229

标签: 2005 2006 2007 2008 2009 Atv Misc Motorcycles Yamaha YFM700 YFM700RV

产品多属性

Description

The YFM700 YFM700RV Rhino, produced from 2005 to 2009, is a robust side-by-side utility vehicle designed for recreational off-roading and demanding work on farms and ranches. It is recognized for its powerful 686cc 4-stroke engine, delivering strong low-end torque and impressive towing capabilities, complemented by a reliable automatic CVT transmission with selectable 2WD/4WD modes. Engineering heritage ensures durability and dependable performance, while the independent suspension system provides a comfortable ride and capable handling across varied terrains. The Rhino is equipped with essential safety features including a steel Roll-Over Protective Structure (ROPS) and hydraulic disc brakes on all wheels, making it a solid choice for both work and play. This comprehensive workshop repair service manual provides detailed guidance for the maintenance and repair of the YFM700 YFM700RV Rhino models from 2005 through 2009. It covers all essential systems, including complete engine overhaul, fuel and ignition systems, transmission, drivetrain, suspension, braking, steering, and electrical components. The manual offers step-by-step disassembly and reassembly procedures, routine maintenance schedules, troubleshooting guides, and specific technical specifications. Its depth of coverage is suitable for professional technicians and advanced DIY mechanics, enabling effective diagnostics, component testing, and component rebuilds to ensure the optimal performance and longevity of the vehicle.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

YFM700 YFM700RV

Model Variant:

Rhino (RV designation likely indicates a specific variant, possibly related to features or chassis)

Generation

First Generation Years:

2005-2009

Codes

Model Code:

YFM700RV

👋 Introduction

Market Position

Vehicle Segment:

Side-by-Side (SxS) / Utility Vehicle

Primary Use:

Recreational off-roading, utility work on farms and ranches, trail riding.

Competitive Analysis

Key Competitors:

Polaris Ranger, Arctic Cat Prowler, Kawasaki Mule, John Deere Gator.

Key Features

Engine Performance:

Known for its powerful 700cc engine, offering strong acceleration and towing capability.

Durability:

Yamaha's reputation for robust engineering and reliability.

Handling:

Independent suspension providing good ride quality and handling over varied terrain.

📋 Manual Details

Coverage Areas

Covered Years:

2005, 2006, 2007, 2008, 2009

Page Count

Estimated Page Count:

High (Typical for comprehensive workshop manuals, likely 300-500+ pages)

Manual Type

Manual Type:

Workshop Repair Service Manual

Language

Language:

English (Assumed based on typical market for this product)

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Service:

Complete overhaul, disassembly, reassembly, torque specifications, valve adjustments, cooling system, lubrication.

Fuel System Service:

Fuel injection system (EFI) diagnostics, cleaning, fuel pump, injectors, fuel pressure regulator, fuel tank, fuel filter replacement.

Ignition System Service:

Ignition coils, spark plugs, CDI unit, timing, troubleshooting ignition faults.

Transmission Service:

Operation, disassembly, reassembly, gear inspection, lubrication, troubleshooting.

Drivetrain Service:

Shafts, CV joints, differential (front and rear), wheel bearings, U-joints.

Suspension Service:

Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment specifications.

Braking System Service:

Brake fluid specifications, bleeding procedure, brake caliper service, brake pad replacement, rotor inspection, parking brake.

Steering System Service:

Steering column, tie rods, steering knuckle, troubleshooting steering looseness or binding.

Electrical System Service:

Wiring diagrams, battery, starter motor, alternator/generator, lighting, fuses, relays, ECUs, troubleshooting electrical faults.

Cooling System Service:

Radiator, fan, coolant specifications, thermostat, water pump, flushing and refilling.

Chassis And Frame Service:

Frame inspection, body panel removal and installation, seat removal, rollover protection (if applicable).

Procedures Included

Routine Maintenance:

Oil change intervals, oil filter part numbers, air filter replacement, spark plug specifications, lubrication points.

Troubleshooting Guides:

Diagnostic flowcharts for common issues, error code interpretation (if applicable).

Disassembly And Reassembly:

Step-by-step instructions with diagrams for major components.

Component Testing:

Methods for testing electrical components, sensors, and mechanical parts.

Special Tool Requirements:

Identification of specific tools needed for certain procedures.

Technical Depth

Depth Of Coverage:

Comprehensive workshop level, suitable for professional technicians and advanced DIY mechanics.

Diagnostic Capabilities:

Detailed diagnostic procedures for all major systems, including EFI.

Rebuild Procedures:

Full engine and transmission rebuild instructions provided.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely text-searchable PDF for easy navigation.

Print Quality

Digital Quality:

High-resolution scans or digital originals, ensuring clarity of text and diagrams.

Binding Type

Binding Type:

Not Applicable (Digital Download)

Paper Type

Paper Type:

Not Applicable (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, liquid-cooled, SOHC, 4-valve

Displacement:

686cc

Bore X Stroke:

100.0 mm x 83.9 mm

Compression Ratio:

9.2:1

Ignition System:

TCI (Transistor Controlled Ignition)

Performance

Horsepower:

Approximately 40-45 hp (estimated, specific figures vary by year and tuning)

Torque:

Strong low-end torque for pulling and climbing.

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded gasoline, 87 octane or higher

Fuel Tank Capacity:

Approximately 7.9 US gal (30 L)

🔧 Transmission

Standard

Transmission Type:

Automatic (CVT - Continuously Variable Transmission)

Drive Modes:

2WD/4WD selectable, with locking front differential

Features

Gear Selection:

High, Low, Neutral, Reverse

Belt Drive:

Utilizes a durable V-belt system for power transmission.

📐 Dimensions

Exterior

Overall Length:

Approximately 107.1 in (2720 mm)

Overall Width:

Approximately 58.1 in (1475 mm)

Overall Height:

Approximately 72.6 in (1845 mm)

Wheelbase:

Approximately 75.6 in (1920 mm)

Cargo

Cargo Bed Capacity:

Approximately 900 lbs (408 kg)

Weights

Dry Weight:

Approximately 1,190 lbs (540 kg)

Towing Capacity:

Approximately 1,500 lbs (680 kg)

🛡️ Safety Features

Ratings

Rollover Protection:

Equipped with a steel Roll-Over Protective Structure (ROPS).

Active Features

Braking System:

Hydraulic disc brakes on all wheels.

Differential Lock:

Front differential lock for enhanced traction.

Passive Features

Seat Belts:

Standard 3-point seat belts.

Grab Handles:

Passenger grab handles for secure riding.

💡 Technology Features

Infotainment

Infotainment System:

Basic: Typically features a simple digital instrument cluster for speed, RPM, fuel level, and warning lights. No advanced infotainment systems.

Driver Assistance

Driver Assistance:

None (Focus is on mechanical systems and basic functionality).

Connectivity

Connectivity Features:

None (No onboard Wi-Fi, Bluetooth, or smartphone integration).

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 100 hours or annually, whichever comes first.

Air Filter Cleaning:

Inspect every 50 hours, clean as needed.

Spark Plug Replacement:

Inspect every 500 hours, replace as needed. (Specific spark plug type will be in the manual).

Fluid Specifications

Engine Oil:

Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher.

Engine Oil Capacity:

Approximately 2.3 US qt (2.2 L) with filter change.

Transmission Oil:

Yamalube Gear Oil 80W-90 API GL-4.

Coolant:

Permanent type antifreeze, 50/50 mix with distilled water.

Brake Fluid:

DOT 3 or DOT 4 hydraulic brake fluid.

Known Issues

Cv Joint Boots:

Prone to tearing, requiring regular inspection and replacement to prevent joint damage.

Cooling System Leaks:

Potential for leaks at hose connections or radiator over time.

Efi Sensor Issues:

ocasional issues with throttle position sensors or other EFI components.

📚 Vehicle History

Brand Heritage

Manufacturer:

Yamaha Motor Company, known for its expertise in motorcycles, ATVs, and marine products.

Model Evolution

Development:

The YFM700 Rhino was Yamaha's entry into the burgeoning side-by-side utility vehicle market, building upon their ATV technology.

Production

Manufacturing Location:

Typically manufactured in Japan or North America by Yamaha.

🏆 Awards & Recognition

Recognitions

Market Reception:

The YFM700 Rhino was generally well-received for its power and utility, though some competitors offered more creature comforts or advanced features.