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Alfa Romeo Brera 2005-2010 Workshop Service Repair Manual-Multilanguage

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Basic Information Identification Make: Alfa Romeo Model: Brera Production Years Covered: 2005-2010 Codes Chassis Codes: 939 Introduction Market Position Market Position: The Alfa Romeo Brera, launched in 2005, was positioned...
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Alfa Romeo Brera 2005-2010 Workshop Service Repair Manual-Multilanguage
Basic Information
Identification
Make: Alfa Romeo
Model: Brera
Production Years Covered: 2005-2010
Codes
Chassis Codes: 939
Introduction
Market Position
Market Position: The Alfa Romeo Brera, launched in 2005, was positioned as a stylish, premium Italian grand tourer coupe, competing with vehicles like the BMW 3 Series Coupe, Audi A5, and Mercedes-Benz CLK. It was praised for its distinctive design and engaging driving dynamics, representing a significant offering in the sport coupe segment.
Competitive Analysis
Competitive Analysis: The Brera offered a unique blend of Italian styling flair and performance, often distinguishing itself from more conservative German rivals. Its competitive advantage lay in its emotional appeal and distinctive aesthetics, while its drawbacks sometimes included a less refined interior compared to segment leaders and potentially higher maintenance costs.
Key Features
Key Features: Striking Giorgetto Giugiaro design, a range of potent petrol and diesel engines, available Q4 all-wheel-drive system (on V6 models), refined chassis tuning, and a focus on driver engagement.
Manual Details
Coverage Areas
Vehicle Models: Alfa Romeo Brera 2005-2010 (939 Series)
Page Count
Page Count: Not specified, but described as highly detailed with hundreds of illustrations.
Manual Type
Manual Type: Workshop Service Repair Manual (Dealer Software)
Language
Language: Multilanguage (English, Deutsch, Dutch, Français, Italiano, Portuguese, Español, Polish, Greek, Czech)
Format
Format: CD-ROM (ISO File) - Downloadable Software
Manual Coverage
Systems Covered
Systems Covered: General Information, Maintenance, Fuel System, Engine Mechanical, Cooling System, Lubrication, Transmission, Brake System, Suspensions, Electrical System, Wiring Diagrams, Technical Diagnostics, Body & Chassis, Safety Systems, and more.
Engine Mechanical: Detailed procedures for engine disassembly, assembly, cylinder head, crankshaft, pistons, connecting rods, timing systems (belts/chains), valve timing, and component testing.
Fuel System: Includes information on fuel pumps, fuel injectors (direct injection for JTS), fuel pressure regulators, fuel filter replacement, and fuel tank servicing.
Cooling System: Covers radiator, water pump, thermostat, cooling fans, coolant hoses, and bleeding procedures.
Lubrication: Details on engine oil lubrication system, oil pump, oil filter replacement, oil pan removal, and specifications.
Brake System: Information on hydraulic system, brake fluid replacement, bleeding, brake pads, rotors, calipers, parking brake, and ABS components.
Suspensions: Covers front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment procedures, and wheel bearing replacement.
Electrical System: Comprehensive coverage of the vehicle's electrical architecture, including battery, alternator, starter motor, lighting systems, power windows, mirrors, seats, HVAC controls, and diagnostic connectors.
Wiring Diagrams: Detailed, high-quality wiring schematics and diagrams for all major electrical systems, crucial for troubleshooting and repair.
Body Chassis: Includes body panel repair, door mechanisms, latches, hinges, bumpers, glass replacement, interior trim removal and installation, and chassis structure.
Safety Systems: Details on airbag systems, seatbelt pretensioners, and associated control modules and sensors.
Procedures Included
Procedures Included: Complete service and repair instructions, disassembly procedures, troubleshooting, diagnostics, installation, maintenance schedules.
Maintenance Procedures: Scheduled maintenance tasks, fluid checks and changes, filter replacements, spark plug replacement, and general upkeep.
Repair Procedures: Step-by-step instructions for component removal, repair, and reinstallation for all major systems.
Troubleshooting Diagnostics: Guidance on identifying and resolving common faults and symptoms, often referencing diagnostic trouble codes (DTCs) and repair strategies.
Technical Depth
Technical Depth: Comprehensive, suitable for both DIY enthusiasts and experienced mechanics, covering detailed repair procedures, wiring schematics, and technical diagnostics.
Engine Rebuild: The manual likely provides sufficient detail for complete engine rebuilds, including torque specifications, clearances, and rebuild procedures for internal engine components.
Transmission Rebuild: Detailed instructions for manual transmission disassembly, inspection, repair, and reassembly, including gearset servicing.
Diagnostic Tools: While not explicitly listing tools, the inclusion of 'Technical Diagnostics' implies guidance on using OBD-II scanners and understanding diagnostic data.
Manual Specifications
File Format
File Format: ISO
File Size
File Size: 501 MB
Print Quality
Print Quality: Printable pages
Binding Type
Binding Type: N/A (Digital Download/CD-ROM)
Paper Type
Paper Type: N/A (Digital Download/CD-ROM)
Compatibility
Compatibility: Compatible with all Windows computers (Windows 10, 8.1, 8, 7, Vista 32/64, XP, ME, 98, NT, 2000)
Indexing
Indexing: Fully indexed for easy navigation
Delivery
Delivery: Instant Download
Engine Specifications
Primary Engine
Primary Engine 1: 2.2 JTS (J'ދު 'JTS' stands for Jet Thrust Stoichiometric - a direct injection system. 16-valve Inline-4 Petrol Engine)
Primary Engine 2: 3.2 JTS V6 (24-valve V6 Petrol Engine)
Primary Engine 3: 2.4 JTD (20-valve Common Rail Turbo Diesel Engine)
Performance
Performance 2.2 Jts: 136 kW (185 CV / 182 bhp) at 6500 rpm, 230 Nm (170 lb-ft) of torque at 4500 rpm.
Performance 3.2 Jts V6: 191 kW (260 CV / 256 bhp) at 6200 rpm, 320 Nm (236 lb-ft) of torque at 4500 rpm.
Performance 2.4 Jtd: 147 kW (200 CV / 197 bhp) at 4000 rpm, 400 Nm (295 lb-ft) of torque at 2000 rpm.
Fuel System
Fuel System 2.2 Jts: Direct Injection (JTS)
Fuel System 3.2 Jts V6: Direct Injection (JTS)
Fuel System 2.4 Jtd: Common Rail Direct Injection (JTD)
Engine Codes
Engine Codes 2.2 Jts: 939A000
Engine Codes 3.2 Jts V6: 939A000 (Note: This code is often associated with the V6 in shared platforms, but the Brera V6 is distinct. Refer to specific VIN data for exact engine code.)
Engine Codes 2.4 Jtd: 939A200 (20-valve Multijet)
Transmission
Standard
Standard Transmission: 6-speed Manual Transmission across all listed engine variants.
Optional
Optional Transmission: While this manual specifically covers manual transmissions, some Brera models were equipped with a 6-speed automatic (Q-Tronic) transmission, particularly the V6 models.
Features
Transmission Features: The manual transmissions are noted for their engaging feel, providing a direct connection to the powertrain. The V6 models often featured the Q4 all-wheel-drive system, which, when paired with the manual transmission, offered enhanced traction and handling.
Dimensions
Exterior
Exterior Dimensions: Length: Approx. 4413 mm, Width: Approx. 1830 mm, Height: Approx. 1372 mm, Wheelbase: Approx. 2630 mm. (Dimensions may vary slightly by specific configuration).
Interior
Interior Dimensions: Seating for 2+2 configuration, with rear seats offering limited space. Focus on driver-centric cockpit design.
Cargo
Cargo Capacity: Trunk capacity typically around 300-350 liters, expandable with folding rear seats.
Weights
Curb Weight: Curb weight varies significantly by engine and drivetrain. 2.2 JTS Manual: approx. 1450-1500 kg. 3.2 JTS V6 Q4 Manual: approx. 1650-1700 kg. 2.4 JTD Manual: approx. 1550-1600 kg.
Safety Features
Ratings
Euroncap Rating: The Alfa Romeo Brera achieved a 5-star Euro NCAP safety rating for adult occupant protection, highlighting its strong structural integrity and comprehensive safety features.
Active Features
Active Safety Features: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BAS), Traction Control System (TCS), Electronic Stability Program (ESP).
Passive Features
Passive Safety Features: Driver and front passenger airbags, side airbags, curtain airbags, front seatbelt pre-tensioners, active headrests, crumple zones, reinforced passenger cell.
Technology Features
Infotainment
Infotainment System: Early models featured a basic radio/CD system. Later versions or optional upgrades included a more advanced infotainment system with a color display, navigation, and possibly Bluetooth connectivity.
Driver Assistance
Driver Assistance Features: Primary driver assistance systems include ABS, EBD, TCS, and ESP. Advanced features like adaptive cruise control or parking sensors might have been optional depending on the trim level.
Connectivity
Connectivity Options: Optional Bluetooth hands-free system and steering wheel controls for audio and phone functions. USB or auxiliary input for audio playback.
Maintenance
Service Intervals
Service Intervals: Typically, oil changes are recommended every 15,000-20,000 km (or annually). Major service intervals (e.g., timing belt replacement for petrol engines, fuel filter replacement for diesel) will be specified in the manual, generally around 100,000-120,000 km, but this can vary. The manual will provide precise intervals.
Fluid Specifications
Engine Oil Specifications: Likely requires synthetic engine oil meeting specific ACEA or manufacturer standards (e.g., API SN/CF, ACEA A3/B4 or C3). Specific viscosity grades like 5W-40 or 0W-30 will be detailed. **Refer to the manual for exact specifications.**
Coolant Specification: Typically requires an ethylene glycol-based coolant with corrosion inhibitors, often pink or red in color. Paraflu UP or similar OEM specification will be noted. **Refer to the manual for exact specifications.**
Brake Fluid Specification: DOT 4 or DOT 4 LV (Low Viscosity) brake fluid is commonly specified for modern Alfa Romeos. **Refer to the manual for exact specifications.**
Transmission Fluid Specification: Manual transmission fluid (gear oil) meeting API GL-4 or GL-5 specifications. Specific viscosity grades like 75W-80 or 75W-90. **Refer to the manual for exact specifications.**
Power Steering Fluid: Typically requires a specific ATF Dexron III/IV or Pentosin CHF 11S depending on the system. **Refer to the manual for exact specifications.**
Clutch Fluid: Usually uses the same brake fluid (DOT 4). **Refer to the manual for exact specifications.**
Air Conditioning Refrigerant: R134a refrigerant and compatible PAG oil (e.g., PAG 46). **Refer to the manual for exact specifications.**
Known Issues
Common Issues: Potential issues can include minor electrical gremlins, wear on suspension components (especially bushings), turbocharger issues on the diesel, and clutch wear on manual gearboxes. The JTS engines can be sensitive to carbon buildup. **The manual will offer detailed diagnostics and repair procedures for these and other potential problems.**
Vehicle History
Brand Heritage
Brand Heritage: Alfa Romeo boasts a rich motorsport heritage and a long tradition of producing stylish, performance-oriented Italian cars. The brand is synonymous with passionate engineering and distinctive design, often evoking an emotional connection with its owners.
Model Evolution
Model Evolution: The Brera (Type 939) was initially conceived as a concept car by Italdesign Giugiaro and later put into production by Alfa Romeo. It replaced the GTV and Coupe models, aiming to blend a GT car's comfort with a sportscar's dynamism. It was built on a platform shared with the Alfa Romeo 159 and Fiat Croma.
Production
Production Location: Primarily manufactured at Alfa Romeo's Cassino plant in Italy.
Awards & Recognition
Recognitions
Design Awards: The Alfa Romeo Brera's design, penned by Giorgetto Giugiaro, received critical acclaim and was a significant selling point. While specific awards for the vehicle itself aren't heavily documented, its aesthetic appeal was a major factor in its market reception.
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