Positioning:
The KIA Sportage (KM generation) was positioned as a compact crossover SUV, offering a balance of practicality, affordability, and a touch of ruggedness for families and active individuals.
Key Competitors:
Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra, Hyundai Tucson.
Vehicle Attributes:
Available in front-wheel drive (FWD) and all-wheel drive (AWD) configurations, comfortable ride, practical interior, fuel efficiency for its class.
Covered Years:
2005, 2006, 2007, 2008, 2009, 2010
Estimated Page Count:
Thousands of pages (factory manuals are extensive)
Type:
OEM Factory Service Manual / Workshop Manual
Format:
Digital Download (likely PDF)
Powertrain:
Engine mechanicals, fuel system, ignition system, exhaust system, cooling system, lubrication system, engine control systems (ECU/ECM), transmission (manual & automatic), driveline, differentials, axles, CV joints.
Chassis:
Suspension systems (front & rear), steering system, braking system (ABS, EBD, brake hydraulics), wheels, tires, chassis and frame.
Electrical:
Vehicle electrical systems, battery, charging system (alternator), starting system, lighting (headlights, taillights, interior), instrumentation, audio systems, power accessories (windows, locks, mirrors), wiring diagrams, fuse/relay locations, body control module (BCM), body electrical.
Body And Interior:
Body panel repair, doors, hood, trunk lid, bumpers, interior trim, seating, airbags, HVAC (Heating, Ventilation, and Air Conditioning), body seals, glass, weatherstripping.
Maintenance:
Routine maintenance procedures, fluid changes, filter replacements, lubrication points, inspection checklists.
Diagnostics And Troubleshooting:
Symptom-based troubleshooting guides, diagnostic trouble codes (DTCs), electrical system diagnostics, mechanical component diagnostics.
Repair And Overhaul:
Component removal and installation, engine overhaul procedures, transmission overhaul, brake caliper rebuild, suspension component replacement, electrical component repair.
Specifications And Data:
Torque specifications, tightening sequences, alignment specifications, clearances, fluid capacities, wiring schematics.
Depth:
Comprehensive, covering basic to advanced repairs, diagnostics, and overhaul procedures. Suitable for dealership technicians and experienced DIY mechanics.
Engine Code And Type:
G4GC (2.0L DOHC MPI Inline-4 Petrol) / D4EA (2.0L CRDi Turbocharged Diesel Inline-4)
2.0L G4Gc Petrol Horsepower:
Approx. 138-140 HP @ 6000 RPM
2.0L G4Gc Petrol Torque:
Approx. 135-136 lb-ft @ 4500 RPM
2.0L D4Ea Diesel Horsepower:
Approx. 112 HP @ 4000 RPM
2.0L D4Ea Diesel Torque:
Approx. 165 lb-ft @ 2000 RPM
Fuel Delivery:
Multi-Point Fuel Injection (MPI) for petrol, Common Rail Direct Injection (CRDI) for diesel.
ECU Type:
ECM (Engine Control Module) with diagnostic capabilities.
Systems:
Catalytic converters, EGR (Exhaust Gas Recirculation) for diesel, O2 sensors, evaporative emission control (EVAP).
Transmission Type Petrol:
5-speed Manual Transmission
Transmission Type Automatic:
4-speed Automatic Transmission
AWD System:
Electronically controlled all-wheel-drive system with torque distribution.
Manual Transmission Fluid:
API GL-4 or GL-5, viscosity typically 75W-90 (refer to manual for exact spec).
Automatic Transmission Fluid:
SP-III (or equivalent, refer to manual for exact spec).
Length:
Approx. 4350 mm (171.3 in)
Width:
Approx. 1800 mm (70.9 in)
Height:
Approx. 1700 mm (66.9 in)
Wheelbase:
Approx. 2630 mm (103.5 in)
Cargo Volume Seats Up:
Approx. 337 liters (11.9 cu ft)
Curb Weight:
Approx. 1500-1700 kg (3300-3750 lbs) depending on configuration.
Towing Capacity:
Varies by region and engine, typically around 1000-1500 kg (2200-3300 lbs).
NHTSA Front Impact Rating:
Likely 4-star for driver and passenger (based on similar era vehicles).
IIHS Side Impact Rating:
Likely Acceptable or Good (specific tests vary).
Traction Control:
Available, often standard on AWD models.
Electronic Stability Control:
Available on later models or higher trims.
Anti-Lock Braking System:
Standard, often with EBD (Electronic Brakeforce Distribution).
Airbags:
Front airbags standard, optional side-impact and curtain airbags depending on trim level.
Seatbelt Pretensioners:
Standard for front occupants.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system.
Infotainment System:
Basic AM/FM/CD audio systems, some higher trims may include a premium audio system and auxiliary input.
Display:
Central dashboard display for audio and climate controls, often a simple LCD or dot-matrix screen for basic information.
Cruise Control:
Available on higher trim levels.
Parking Sensors:
Optional rear parking sensors available on select models.
Connectivity Options:
Limited by era; may include basic AUX input for audio devices, Bluetooth often not standard.
Oil Change Interval:
Typically 5,000 miles (8,000 km) or 6 months, whichever comes first, or 7,500 miles (12,000 km) for synthetic oil (consult manual).
Air Filter Replacement:
Approximately 15,000-30,000 miles (24,000-48,000 km) or as needed based on driving conditions.
Spark Plug Replacement Petrol:
Typically 60,000-100,000 miles (96,000-160,000 km) depending on plug type (refer to manual).
Engine Oil Specification:
0W-20, 5W-20, or 5W-30 synthetic oil (refer to manual for exact API/ILSAC classification).
Coolant Type:
Ethylene glycol-based coolant, typically Asian Red or Pink (Pre-diluted 50/50 mix, consult manual).
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual).
Engine Issues:
Potential for oil consumption in some high-mileage 2.0L petrol engines, timing belt replacement is critical for G4GC (if belt-driven, check specific variant).
Diesel Issues:
Diesel particulate filter (DPF) clogging in early diesel models if primarily used for short trips, glow plug issues.
Suspension Issues:
Wear on control arm bushings, ball joints, and struts can lead to noise and alignment issues.
Electrical Issues:
Window regulators, power lock actuators, and HVAC blower motor resistor failures are not uncommon.
Transmission Issues:
Automatic transmission can exhibit rough shifting or hesitation if fluid is old or low.
Engine Oil Capacity:
Approx. 4.5-5.0 liters (4.8-5.3 US quarts) with filter change (refer to manual).
Coolant Capacity:
Approx. 6.5-7.0 liters (6.9-7.4 US quarts) (refer to manual).
Oil Filter Example:
Example: Mann-Filter W 712/4, Bosch 0986452030 (Always verify with VIN).
Air Filter Example:
Example: Mann-Filter C 27 004, Bosch F026400070 (Always verify with VIN).
Kia History:
Kia Motors Corporation is a South Korean automotive manufacturer founded in 1944, known for its rapid growth and expansion into global markets, focusing on value and design.
Sportage First Generation:
The Sportage debuted in 1993 as a compact SUV, built on a Kia-derived platform shared with Mazda components. The second generation (KM) represented a significant redesign.
Km Generation Production Years:
2004-2010 (globally), with regional variations.
Manufacturing Locations:
Primarily South Korea (Gwangju, Hwaseong), with some assembly in other regions depending on market.
Safety Awards:
While specific awards might be limited, the Sportage generally received competent safety ratings for its class and time, contributing to Kia's growing reputation.
Reliability Ratings:
Varies by model year and owner maintenance. Some reports indicate average to above-average reliability for its segment, with common wear items being the primary concern.
Emissions Certifications:
Complies with various regional emissions standards (e.g., EPA in the US, Euro standards in Europe) depending on the market of sale.
