Mazda5 2005-2010 Service Repair Manual

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🏷️ Basic Information Identification Make: Mazda Model: Mazda5 Generation: CR19 (First Generation) Model Years Covered: 2005, 2006, 2007, 2008, 2009, 2010 Codes Chassis Code: CR19 👋 Introduction Market Position Segment:...

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Description

🏷️ Basic Information

Identification

Make:

Mazda

Model:

Mazda5

Generation:

CR19 (First Generation)

Model Years Covered:

2005, 2006, 2007, 2008, 2009, 2010

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Compact MPV (Multi-Purpose Vehicle) / Minivan

Target Audience:

Families and individuals seeking versatile, fuel-efficient, and practical transportation with a focus on utility and maneuverability.

Competitive Analysis

Key Competitors:

Toyota Sienna (though generally larger), Honda Odyssey (though generally larger), Chrysler Pacifica (though generally larger), Kia Sedona (though generally larger).

Unique Selling Proposition:

Compact size and agile handling for its class, sliding rear doors for practicality, often praised for driving dynamics.

Key Features

Doors:

Four-door configuration with two sliding rear doors for enhanced passenger access.

Seating:

Available in 6 or 7-passenger configurations with flexible seating arrangements.

Design Philosophy:

Emphasizes Mazda's 'Zoom-Zoom' driving spirit within a practical family vehicle format.

📋 Manual Details

Coverage Areas

Coverage:

Complete service, repair, maintenance, and troubleshooting for Mazda5 CR19.

Page Count

Page Count:

Extensive (exact number varies by edition, typically over 2000 pages for comprehensive factory service manuals).

Manual Type

Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine:

Engine mechanical, lubrication, cooling, fuel, ignition, exhaust, emissions, engine control systems (ECM/ECU).

Transmission:

Manual and Automatic Transmission systems, including removal, installation, overhaul, and fluid service.

Drivetrain:

Front-wheel drive (FWD) system, including drive shafts, CV joints, differential.

Suspension:

Front and rear suspension systems, shock absorbers, struts, springs, control arms, bushings, alignment.

Brakes:

Brake system components (discs, pads, calipers, master cylinder, lines), ABS, EBD, brake fluid specifications and bleeding procedures.

Steering:

Power steering system, steering rack, tie rods, steering column, alignment.

Electrical:

12V battery system, charging system (alternator), starting system (starter motor), lighting, instrumentation, power accessories, wiring diagrams, fuses, relays.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, components, diagnostics, and repair.

Body:

Exterior body panels, doors, windows, locks, latches, hinges, interior trim, seats, safety restraints (airbags, seatbelts).

Chassis Electrical:

Body control module (BCM), power windows, mirrors, sunroof, remote keyless entry, interior/exterior lighting.

Procedures Included

Maintenance:

Routine maintenance, oil changes, filter replacements, spark plug replacement, fluid checks and changes, tire rotation.

Repair:

Detailed step-by-step repair procedures for all major systems, including engine component replacement, transmission rebuilds, brake overhauls, suspension repairs.

Troubleshooting:

Diagnostic procedures, fault code interpretation, symptom-based troubleshooting guides, electrical system diagnostics.

Diagnostics:

OBD-II (On-Board Diagnostics) information, diagnostic trouble codes (DTCs), diagnostic procedures for various systems.

Specifications:

Torque specifications for all fasteners, clearances, tolerances, fluid capacities, electrical component specifications.

Technical Depth

Depth:

Comprehensive from basic scheduled maintenance to complex component overhauls and advanced diagnostics.

Rebuilds:

Includes procedures for complete engine and transmission rebuilds, if applicable to the original factory manual content.

Diagnostics Level:

Advanced, covering sensor data, actuator testing, and module programming considerations.

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Searchability:

Searchable text for quick access to information.

Print Quality

Quality:

High-resolution, printable pages with clear diagrams and text.

Binding Type

Binding:

N/A (Digital PDF format)

Paper Type

Paper:

N/A (Digital PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

LF-DE (2.3L MZR)

Engine Type:

Inline 4-cylinder, DOHC, 16-valve

Displacement:

2.3 Liters (2261 cc)

Performance

Horsepower:

Approximately 157-160 hp @ 5,800-6,000 rpm (depending on model year and market)

Torque:

Approximately 170-175 lb-ft @ 4,000-4,500 rpm (depending on model year and market)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded gasoline, 87 octane (recommended)

Emissions Control:

Catalytic converter, oxygen sensors, EGR system (where applicable)

🔧 Transmission

Standard

Transmission Type:

5-speed Manual Transmission (some early models/trims)

Optional

Transmission Type:

5-speed Sport AT (Automatic Transmission)

Features

Sport Mode:

Automatic transmission often features a 'Sport Mode' for more responsive shifting.

Fluid Type

Automatic Transmission Fluid:

Mazda ATF JWS3309 or equivalent (consult manual for exact specification)

Manual Transmission Fluid:

GL-4, SAE 75W-90 gear oil (consult manual for exact specification)

📐 Dimensions

Exterior

Length:

Approximately 174.9 inches (4443 mm)

Width:

Approximately 69.1 inches (1755 mm)

Height:

Approximately 63.8 inches (1620 mm)

Wheelbase:

Approximately 104.0 inches (2642 mm)

Cargo

Cargo Volume Behind 3Rd Row:

Approximately 15.0 cubic feet (425 liters)

Cargo Volume Behind 2Nd Row:

Approximately 43.7 cubic feet (1237 liters)

Cargo Volume With All Seats Folded:

Approximately 83.6 cubic feet (2367 liters)

Weights

Curb Weight:

Approximately 3,300 - 3,500 lbs (1497 - 1588 kg), depending on configuration.

Gross Vehicle Weight Rating Gvwr:

Typically around 4,600 lbs (2087 kg)

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

5 Stars (for 2006 model, consult manual for specific year ratings)

NHTSA Front Impact Passenger:

5 Stars (for 2006 model, consult manual for specific year ratings)

NHTSA Side Impact Front Seat:

5 Stars (for 2006 model, consult manual for specific year ratings)

NHTSA Side Impact Rear Seat:

5 Stars (for 2006 model, consult manual for specific year ratings)

NHTSA Rollover Rating:

4 Stars (for 2006 model, consult manual for specific year ratings)

Active Features

Standard Anti-lock Braking System (ABS)

Electronic Brake-force Distribution (EBD)

Traction Control:

Available Traction Control System (TCS) on some trims.

Stability Control:

Available Dynamic Stability Control (DSC) on some later models.

Passive Features

Airbags:

Front, front side-impact, and available side-curtain airbags.

Seatbelts:

Three-point seatbelts with pretensioners and load limiters for all seating positions.

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for CHildren) system.

💡 Technology Features

Infotainment

Audio System:

Available AM/FM/CD audio systems with auxiliary input jack. Higher trims may feature Bose premium audio.

Navigation:

Optional factory-installed navigation system on higher trim levels.

Climate Control:

Manual or automatic climate control systems depending on trim level.

Driver Assistance

Cruise Control:

Standard cruise control on most models.

Connectivity

Bluetooth:

Available Bluetooth hands-free phone system on later models/higher trims.

Keyless Entry:

Remote keyless entry system standard on most trims.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000 miles (8,000 km) or 6 months, whichever comes first, under normal driving conditions. Severe driving conditions may require more frequent changes (consult manual).

Air Filter Replacement:

Recommended every 30,000 miles (48,000 km) or as needed based on inspection.

Spark Plug Replacement:

Typically around 100,000 miles (160,000 km) for iridium-tipped plugs. Consult manual for exact type and interval.

Coolant Flush:

Initial replacement at 100,000 miles (160,000 km), then every 50,000 miles (80,000 km) or 5 years thereafter.

Fluid Specifications

Engine Oil Type:

SAE 5W-20 synthetic or synthetic blend (API SN or ILSAC GF-5 compliant). Consult manual for exact specification.

Engine Oil Capacity:

Approximately 4.7 US quarts (4.4 liters) with filter change.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid (consult manual for specific recommendation).

Power Steering Fluid:

Mazda Genuine Power Steering Fluid or Dexron III/Mercon ATF (consult manual).

Known Issues

Rusting:

Can be susceptible to rust, particularly in areas with road salt. Regular washing and undercoating are recommended.

Transmission Issues:

Some models have reported sporadic automatic transmission hesitation or hard shifting. Fluid changes and software updates may address this.

Engine Mounts:

Worn engine mounts can lead to increased vibration. The manual will detail inspection and replacement procedures.

Rear Suspension Noise:

Occasionally, rear suspension components like bushings or sway bar links can develop noise. Manual provides diagnostic steps.

📚 Vehicle History

Brand Heritage

Mazda Philosophy:

Mazda has a long history of producing innovative and engaging vehicles, often with a focus on driving dynamics and distinctive design.

Model Evolution

First Generation Launch:

The Mazda5 (known as the Mazda Premacy in Japan) was introduced globally in the early 2000s. The first generation for the North American market debuted for the 2005 model year.

Facelift:

A minor facelift occurred for the 2008 model year, bringing updated styling and some feature enhancements.

Production

Assembly Location:

Japan (Hofu Plant)

Production Span:

2005-2010 (for the CR19 generation covered by this manual).

🏆 Awards & Recognition

Recognitions

Family Car Awards:

The Mazda5 has historically received positive reviews as a practical and fun-to-drive family vehicle, often praised for its handling and unique segment positioning.

IIHS Ratings:

Often achieved 'Good' ratings in IIHS crash tests for its structural integrity and occupant protection (consult manual or safety databases for specific year ratings).