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Dodge Dakota 2005-2011 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Dodge Model: Dakota Generation: Third Generation (2005-2011) Applicable Years: 2005, 2006, 2007, 2008, 2009, 2010, 2011 Codes Platform: Chrysler's compact pickup truck platform (shared with...
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Dodge Dakota 2005-2011 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Dakota
Generation:
Third Generation (2005-2011)
Applicable Years:
2005, 2006, 2007, 2008, 2009, 2010, 2011
Codes
Platform:
Chrysler's compact pickup truck platform (shared with Mitsubishi Raider)
👋 Introduction
Market Position
Segment:
Mid-size pickup truck
Target Audience:
Consumers seeking a versatile, domestically produced pickup with available V8 power, and DIY mechanics.
Competitive Analysis
Key Competitors:
Ford Ranger, Toyota Tacoma, Chevrolet Colorado/GMC Canyon, Nissan Frontier.
Key Features
Powertrain Options:
Offered a range of engines, including the popular 5.7L HEMI V8, providing strong performance for its class.
Design:
Bold styling, distinctive Dodge grille, available in various cab configurations (Regular Cab, Extended Cab, Crew Cab) and bed lengths.
Capability:
Known for its towing and hauling capabilities, especially with V8 engine options.
📋 Manual Details
Coverage Areas
Engine Coverage:
3.7L Magnum V6, 4.7L Magnum V8, 5.7L HEMI V8
Transmission Coverage:
4-speed automatic (42RLE), 5-speed automatic (5-45RFE), 6-speed manual (NV3500, NSG370)
Chassis Systems:
Suspension (front independent, rear solid axle), Steering (rack and pinion, power steering), Brakes (front disc, rear drum/disc, ABS, ESP)
Electrical Systems:
Engine control modules (PCM), body control modules (BCM), lighting, power accessories, diagnostics, wiring diagrams
Body And Interior:
Body panels, doors, windows, seats, HVAC system, interior trim, safety restraints
Page Count
Estimated Pages:
Approximately 2000-3000 pages (typical for comprehensive factory service manuals)
Manual Type
Type:
Factory Service Manual (FSM) / Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine repair, diagnosis, cooling system, lubrication system, fuel system, exhaust system, ignition system, emissions control.
Drivetrain:
Transmission repair (automatic and manual), clutch, driveshafts, differentials, axles, transfer case (if applicable).
Chassis And Suspension:
Front and rear suspension component replacement, wheel alignment, shock absorbers, springs, steering linkage, power steering pump and rack.
Braking System:
Brake pad/shoe replacement, rotor/drum service, hydraulic system bleeding, ABS/ESP diagnosis and repair, parking brake.
Electrical And Electronics:
Battery, charging system, starting system, lighting circuits, power windows/locks, instrument cluster, diagnostic trouble codes (DTCs), wiring diagrams, fuse and relay identification.
HVAC:
Air conditioning system diagnosis and repair, heating system, blower motor, climate controls, refrigerant handling.
Body And Frame:
Panel replacement, door and latch repair, glass replacement, bumper repair, underbody corrosion protection.
Procedures Included
Routine Maintenance:
Oil and filter changes, fluid checks and top-offs, tire rotations, air filter replacement, spark plug replacement, brake inspections.
Diagnostic Procedures:
Troubleshooting guides, symptom-based diagnostics, OBD-II code interpretation, component testing procedures.
Repair And Rebuild:
Step-by-step instructions for component removal, installation, and rebuilding for major vehicle systems.
Specifications And Tolerances:
Detailed torque specifications, clearances, alignments, and other critical measurements.
Special Tools:
Identification and usage of specialized tools required for specific repair procedures.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission overhauls. Includes detailed diagnostic trees and schematics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for quick information retrieval.
Printability:
Printable pages for on-hand reference.
Print Quality
Resolution:
High-resolution images, diagrams, and schematics.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine 1 Name:
3.7L Magnum V6 (PowerTech)
Engine 1 Displacement:
3.7 liters (226 cubic inches)
Engine 1 Configuration:
SOHC V6
Engine 1 Horsepower:
Approx. 210-215 hp @ 5200 rpm
Engine 1 Torque:
Approx. 235-240 lb-ft @ 4000 rpm
Optional Engine 1
Engine 2 Name:
4.7L Magnum V8 (PowerTech)
Engine 2 Displacement:
4.7 liters (287 cubic inches)
Engine 2 Configuration:
SOHC V8
Engine 2 Horsepower:
Approx. 230-240 hp @ 5200 rpm (early models), 255-260 hp @ 5200 rpm (later models with improved heads)
Engine 2 Torque:
Approx. 300-320 lb-ft @ 3600 rpm (early models), 330-335 lb-ft @ 3600 rpm (later models)
Optional Engine 2
Engine 3 Name:
5.7L HEMI V8 (optional from 2005)
Engine 3 Displacement:
5.7 liters (345 cubic inches)
Engine 3 Configuration:
OHV V8 with Multi-Displacement System (MDS)
Engine 3 Horsepower:
Approx. 345 hp @ 5000-5200 rpm
Engine 3 Torque:
Approx. 375-380 lb-ft @ 4000-4000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) / Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
Performance
0 60 Mph Hemi:
Approximately 6.0-7.0 seconds (depending on configuration)
🔧 Transmission
Standard
Standard Transmission:
42RLE 4-speed automatic (primarily with 3.7L V6)
Optional
Optional Transmission 1:
5-45RFE 5-speed automatic (primarily with 4.7L V8, later 3.7L V6, and 5.7L HEMI V8)
Optional Transmission 2:
NV3500 5-speed manual (primarily with 3.7L V6)
Optional Transmission 3:
NSG370 6-speed manual (later models with 3.7L V6)
Features
Transfer Case Availability:
Available in 2WD and 4WD configurations with part-time transfer cases (e.g., NV235, NV244).
Fluid Type Automatic:
ATF+4 (MS-9602) for 42RLE and 5-45RFE transmissions.
Fluid Type Manual:
Refer to manual for specific manual transmission fluid (MTF) specifications, often GL-4 or GL-5 rated.
📐 Dimensions
Exterior
Wheelbase:
124.2 inches (3155 mm)
Length Regular Cab:
Approx. 192.4 inches (4887 mm)
Length Extended Cab:
Approx. 200.4 inches (5090 mm)
Length Crew Cab:
Approx. 221.1 inches (5616 mm)
Width:
Approx. 79.1 inches (2009 mm) (excluding mirrors)
Height:
Approx. 70.1 inches (1781 mm) (2WD), 70.8 inches (1798 mm) (4WD)
Bed Lengths:
6.1 ft (short bed), 8.0 ft (long bed)
Weights
Curb Weight Range:
Approx. 4,200 - 5,000 lbs (1905 - 2268 kg), varies by configuration and engine.
Max Payload Capacity:
Up to approx. 1,700 - 2,000 lbs (771 - 907 kg), varies by configuration.
Max Towing Capacity:
Up to approx. 7,000 - 7,500 lbs (3175 - 3402 kg) with V8 and proper towing package.
Wheel Bolt Pattern:
5x114.3 mm (5x4.5 inches)
Wheel Size Options:
16-inch, 17-inch, 18-inch alloy or steel wheels.
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
4-star rating (typically)
IIHS Crash Test Performance:
Mixed results; side impact and frontal impact ratings varied by year and specific test. Often rated 'Acceptable' or 'Good'.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Esp:
Optional Electronic Stability Program (ESP) on some models/trims, sometimes referred to as Electronic Roll Mitigation (ERM).
Passive Features
Airbags:
Standard front airbags, optional side-curtain airbags available on some configurations.
Seatbelts:
Three-point seatbelts with pretensioners
💡 Technology Features
Infotainment
Audio Systems:
Available AM/FM/CD players, optional SiriusXM satellite radio, premium audio systems from Alpine or Kicker on higher trims.
Navigation:
Optional factory navigation system on some models.
Driver Assistance
Cruise Control:
Standard cruise control on most trims.
Park Assist:
Optional rear park assist sensors on some models.
Connectivity
Bluetooth:
Available Uconnect hands-free communication system on later models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, whichever comes first, depending on driving conditions and oil type used. Consult manual for specific recommendations.
Air Filter Replacement:
Every 15,000 to 30,000 miles (24,000 to 48,000 km) or as needed based on driving environment.
Spark Plug Replacement V6:
Approx. 100,000 miles (160,000 km) with recommended platinum or iridium plugs.
Spark Plug Replacement V8:
Approx. 100,000 miles (160,000 km) with recommended platinum or iridium plugs.
Coolant Flush:
Every 30,000 to 60,000 miles (48,000 to 96,000 km) or 2-4 years, depending on coolant type.
Transmission Fluid Change Automatic:
Every 30,000 to 60,000 miles (48,000 to 96,000 km) for severe service; consult manual for normal service intervals and ATF+4 specification.
Fluid Specifications
Engine Oil Type:
SAE 5W-20 or 5W-30 (API certified, ILSAC GF-4 or newer) for 3.7L and 4.7L. SAE 5W-30 (API certified, ILSAC GF-4 or newer) for 5.7L HEMI. Always verify with manual for specific engine and climate.
Engine Oil Capacity:
3.7L V6: Approx. 5 quarts (4.7 liters); 4.7L V8: Approx. 6 quarts (5.7 liters); 5.7L HEMI V8: Approx. 7 quarts (6.6 liters). Verify with manual.
Coolant Type:
Chrysler OAT (Organic Additive Technology) coolant (typically Mopar orange or equivalent).
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Common Problem 1:
Cracked cylinder heads on some 4.7L V8 engines (especially early models in this generation).
Common Problem 2:
PCM (Powertrain Control Module) failures, leading to various engine performance issues.
Common Problem 3:
Water pump leaks or failures, especially on the 4.7L V8.
Common Problem 4:
Transmission solenoid issues or torque converter clutch (TCC) shudder in automatic transmissions.
Common Problem 5:
Front suspension component wear (ball joints, tie rods, control arm bushings) due to truck usage.
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long history of producing trucks, dating back to the Power Wagon. The Dakota was introduced in 1987 as Dodge's first mid-size pickup.
Model Evolution
Generation Start Year:
2005
Generation End Year:
2011
Design Changes In Generation:
This generation saw a significant redesign from the previous model, with a bolder, more aggressive styling. It shared its platform with the Mitsubishi Raider.
Key Powertrain Introduction:
Introduction of the 5.7L HEMI V8 engine as an option marked a significant performance upgrade for the Dakota.
Production
Manufacturing Plant:
Belvidere Assembly Plant, Belvidere, Illinois, USA.
Production End Year:
2011 (production ceased for the Dakota nameplate)
🏆 Awards & Recognition
Recognitions
Automotive Press Awards:
While specific awards for the 2005-2011 generation are less prominent than some competitors, the Dakota consistently received positive mentions for its V8 power and towing capability within the mid-size truck segment.
Ratings
Consumer Reports Ratings:
Ratings varied by model year and engine, with particular attention paid to reliability trends, especially regarding the 4.7L V8.
Certifications
Emissions Certifications:
Complied with US Federal and California emissions standards for its respective model years.
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