🏷️ Basic Information

Make:

Holden

Model:

Zafira B

Model Generation:

Zafira B

Model Years Covered:

2005, 2006, 2007, 2008, 2009, 2010, 2011

Platform Code:

GM Epsilon

👋 Introduction

Segment:

Compact MPV (Multi-Purpose Vehicle)

Target Audience:

Families seeking versatile, practical, and efficient transportation.

Key Competitors:

Ford Focus C-Max, Renault Scénic, Volkswagen Touran, Citroën C4 Picasso, Opel/Vauxhall Zafira (original generation)

Versatility:

Seven-seat configuration with Flex7 seating system, offering multiple seating and cargo arrangements.

Practicality:

Designed for everyday family use, with spacious interior and convenient features.

Driving Dynamics:

Based on the GM Epsilon platform, shared with models like the Opel Vectra and Saab 9-3, suggesting competent handling and ride comfort.

Digital Features:

Zoom functionality for clear viewing of diagrams and text, easy navigation within the digital format.

📋 Manual Details

Primary Coverage:

Maintenance, Repair, Troubleshooting, Diagnostics, Technical Specifications

Secondary Coverage:

Wiring Diagrams, Periodic Checks, Adjustments, Chassis, Bodywork

Estimated Pages:

Extensive (Specific count not provided, but described as 'a lot of information' and 'very easy to use' implying comprehensive detail)

Type:

Service Repair Factory Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Powertrain:

Engine Lubrication and Cooling, Engine Fuel System, Engine Combustion System, Fuel Injection System, Crankshaft/Transmission/Balancer, Gearbox & Clutch, Transmission System, Alternator/Starter Clutch

Chassis And Suspension:

Suspension, Wheels & Tyres, Rear Wheel System, Front Wheel and Steering System, Chassis, Frame/Body Panels/Exhaust System

Electrical And Lighting:

Electric Starter, Electrical System, Battery/Charging System, Lights/Meters/Switches, Wiring Diagrams

Braking And Bodywork:

Braking System, Fenders and Exhaust Pipe, Body & Fixtures

Maintenance And Routine:

Periodic checks & Adjustments, Maintenance, Lubrication System

Repair And Rebuild:

Cylinder Head/Valves, Engine Removal and Installation, Gearbox & Clutch Repair, Brake System Repair, Suspension Repair, Steering System Repair, Electrical Component Repair

Diagnostics And Troubleshooting:

Troubleshooting (general), System-specific diagnostics (implied through detailed coverage)

Depth:

Comprehensive, covering all major mechanical, electrical, and body systems with detailed procedures and specifications, suitable for professional technicians and advanced DIY enthusiasts.

📊 Manual Specifications

Format:

PDF

Searchability:

Searchable text within the PDF is implied by digital format and zooming capability

Quality:

High-resolution, allowing for clear zooming and detail visibility.

Binding:

N/A (Digital format)

Paper Type:

N/A (Digital format)

Operating Systems:

Windows 2000 Pro SP3/SP4 (32-bit), Windows XP Pro SP2 (32-bit)

Processor:

Pentium 166 MHz (Win 2000), Pentium II 300 MHz (Win XP)

Ram:

48 MB RAM (Win 2000), 64 MB RAM (Win XP)

Hard Drive Space:

3 GB Free

Bit Architecture:

32-bit Operating Systems ONLY (Warning: Not working on 64-bit)

Installation Method:

Extract to ISO, Burn to DVD (Image Mode) or Mount to Virtual Drive, Run AUTORUN.EXE

Installation Mode:

Standalone recommended

User Credentials:

Username: TIS, Password: (Blank/None)

⚙️ Engine Specifications

Engine Options Common:

1.8L ECOTEC (Z18XER), 2.2L ECOTEC (Z22YH), 1.9L CDTI (Z19DT/Z19DTH diesel) - Specific to Holden market, but often derived from Opel/Vauxhall engines.

Hp Range Typical:

120 hp - 150 hp (petrol), 120 hp - 150 hp (diesel) - Actual figures vary by specific engine variant.

Torque Range Typical:

167 Nm - 200 Nm (petrol), 280 Nm - 320 Nm (diesel) - Actual figures vary by specific engine variant.

Fuel Delivery:

Multi-point fuel injection (MPI) for petrol engines, Common Rail Direct Injection (CRDI) for diesel engines.

Ignition System:

Electronic ignition with coil-on-plug or distributorless ignition system (DIS).

Oil Type Recommendation:

API SM or higher, ACEA A3/B4 or C3 specifications. Viscosity grades like 5W-30 or 0W-40 are common. (Specific recommendation in manual).

Coolant Type:

Ethylene glycol-based coolant with corrosion inhibitors. Typically silicate-free. (Specific GM standard like GMW3420 or equivalent).

🔧 Transmission

Transmission Type:

Manual Transmission (5-speed or 6-speed depending on engine)

Transmission Type:

Automatic Transmission (e.g., 4-speed or 6-speed automatic depending on engine)

Clutch Type:

Hydraulically operated diaphragm spring clutch for manual transmissions.

Transmission Fluid Manual:

API GL-4 or GL-5 gear oil (SAE 75W-90 or 80W-90 common). (Specific type and capacity in manual).

Transmission Fluid Automatic:

Dexron-III or Dexron-VI compatible automatic transmission fluid (ATF). (Specific type and capacity in manual).

📐 Dimensions

Length:

Approx. 4635 mm

Width:

Approx. 1800 mm (excluding mirrors)

Height:

Approx. 1650 mm

Seating Capacity:

7 Seats (with Flex7 system)

Cargo Volume Max:

Up to approx. 1820 liters (with rear seats folded)

Curb Weight Typical:

Approx. 1500 - 1650 kg

🛡️ Safety Features

Ancap Rating:

4 Stars (for comparable Opel Zafira B models, Holden specifics may vary).

ABS:

Standard, often with EBD (Electronic Brakeforce Distribution) and Brake Assist.

Traction Control:

Available on higher trims or with specific engine/transmission options.

Esp:

Electronic Stability Programme (ESP) generally available, often standard on later models or higher trims.

Airbags:

Driver, front passenger, side airbags, and curtain airbags for all three rows.

Seatbelts:

Three-point seatbelts with pretensioners for all seating positions, ISOFIX child seat anchors.

💡 Technology Features

Head Unit:

Factory fitted CD/radio with optional navigation system (e.g., CD 30, CD 40, CD 50, CD 70 Navi) depending on trim and market.

Connectivity:

Auxiliary input for external devices. Bluetooth phone integration available on higher trims.

Cruise Control:

Available on higher trim levels.

Parking Sensors:

Optional front and rear parking sensors.

🔧 Maintenance

Oil Change:

Typically every 15,000 km or 12 months, whichever comes first (for petrol). Diesel models may have slightly different intervals, e.g., 10,000-15,000 km.

Air Filter Replacement:

Recommended every 30,000-45,000 km or as needed based on driving conditions.

Spark Plug Replacement:

Typically 60,000-100,000 km for conventional or iridium spark plugs (refer to specific engine variant).

Brake Fluid Flush:

Recommended every 2-3 years or 40,000-60,000 km.

Coolant Replacement:

Initial replacement at 5 years/100,000 km, then every 2-3 years or 40,000-60,000 km thereafter.

Engine Oil Capacity:

Approx. 4.0 - 5.0 liters, depending on engine variant. (Specific capacity in manual).

Coolant Capacity:

Approx. 7.0 - 8.0 liters. (Specific capacity in manual).

Brake Fluid Type:

DOT 4.

Common Problems:

Glow plug failure (diesel), EGR valve issues (diesel), minor electrical gremlins, clutch master cylinder leaks, suspension component wear (bushings, ball joints).

Troubleshooting Guidance:

The manual's troubleshooting section is invaluable for diagnosing and resolving these common issues.

📚 Vehicle History

Holden Context:

Holden, an Australian automotive manufacturer, often rebadged and adapted vehicles from its parent company, General Motors (GM), for the Australian market.

Zafira Generation:

The Zafira B is the second generation of the Zafira nameplate, launched globally by Opel in 2005. It succeeded the original Zafira A.

Global Production:

Produced by Opel in Germany and other GM facilities worldwide. Holden models were typically sourced from these production lines.

Model Lifecycle:

The Zafira B was produced from 2005 to 2014 globally, with the Holden version specifically covering 2005-2011.

🏆 Awards & Recognition

Previous Generation Accolades:

The original Zafira was well-received for its practicality and Flex7 system, setting a benchmark for compact MPVs.

Industry Reviews Zafira B:

Generally praised for its spacious and flexible interior, comfortable ride, and decent handling for its class. Criticism often focused on engine refinement and build quality in certain areas compared to premium rivals.

Manual Certification:

Described as an 'original maintenance manual,' implying it adheres to factory standards and procedures.