Product Name:
Kawasaki Ninja 650R 2005-2012 Repair PDF Service Manual Download
Covered Years:
2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012
Segment:
Entry-level to mid-range sportbike, often considered a versatile sport-touring platform
Target Audience:
New riders, commuters, sport-touring enthusiasts, budget-conscious sportbike riders
Key Competitors:
Suzuki SV650, Honda CBR600F series, Yamaha FZ6
Engine Character:
Smooth, reliable parallel-twin engine, user-friendly power delivery
Design Philosophy:
Combines sporty aesthetics with practicality and comfort for everyday riding
Engine Systems:
Engine overhaul, fuel injection system, ignition system, lubrication system, cooling system, emission control system
Transmission Drivetrain:
Clutch system, transmission operation and overhaul, final drive (chain and sprockets)
Chassis Suspension:
Frame, front fork (suspension and lubrication), rear suspension (shock absorber, linkage, swingarm), wheel bearings, steering system
Braking System:
Front and rear brake systems (hydraulic, calipers, master cylinders, lines), brake fluid specifications, bleeding procedures
Electrical System:
Wiring diagrams, battery, charging system (alternator/stator, regulator/rectifier), starting system (starter motor, solenoid), lighting system, instrumentation, ignition coil specifications
Fuel System:
Fuel tank, fuel pump, fuel injectors, throttle body assembly, evaporative emission control (EVAP)
Bodywork Styling:
Fairing removal and installation, body panel fasteners, seat, fuel tank cover
Maintenance Procedures:
Routine maintenance checks, oil and filter changes, spark plug replacement, air filter cleaning/replacement, chain adjustment, brake pad replacement, coolant flush and replacement
Diagnostic Procedures:
Troubleshooting guides for common issues, diagnostic codes (if applicable), step-by-step diagnostic routines
Repair Procedures:
Detailed disassembly and reassembly instructions for all major components, engine rebuild procedures, transmission overhaul, suspension servicing
Technical Specifications:
Torque specifications for all fasteners, engine timing, valve clearances, fluid capacities, electrical component specifications
Depth Of Coverage:
Comprehensive coverage from basic maintenance to complete engine and transmission rebuilds, including detailed electrical diagnostics and troubleshooting.
Engine Type:
Liquid-cooled, four-stroke, DOHC, parallel-twin
Displacement:
649 cc (649cc)
Bore X Stroke:
83.0 mm x 60.0 mm
Compression Ratio:
11.0:1
Horsepower:
Approximately 78-83 PS (57-61 kW) at 8,000 rpm (varies slightly by year/region)
Torque:
Approximately 60-65 Nm (44-48 lb-ft) at 6,500 rpm (varies slightly by year/region)
Fuel Delivery:
Fuel Injection (DFI) with dual throttle valves
Fuel Type:
Unleaded gasoline (91 octane or higher recommended)
Ignition:
Digital CDI with electronic advance
Oil Type Capacity:
API SG, SH, SJ or SL classification SAE 10W-40 or 20W-50, 2.6 L (2.7 US qt) without filter change / 2.8 L (3.0 US qt) with filter change
Coolant Type:
Kawasaki Genuine Coolant or equivalent, 50% coolant / 50% distilled water mixture
Coolant Capacity:
Approximately 1.8 L (1.9 US qt)
Length:
Approx. 2,105 mm (82.9 in)
Width:
Approx. 750 mm (29.5 in)
Height:
Approx. 1,185 mm (46.7 in)
Wheelbase:
Approx. 1,410 mm (55.5 in)
Ground Clearance:
Approx. 130 mm (5.1 in)
Dry Weight:
Approx. 172 kg (379.2 lbs)
Curb Weight:
Approx. 193 kg (425.5 lbs) (wet, all fluids)
Fuel Tank Capacity:
17 L (4.5 US gal)
Safety Features:
ABS (Anti-lock Braking System) available as an option on select models/years.
Braking System Details:
Dual 300mm petal discs with dual-piston calipers (front), Single 220mm petal disc with dual-piston caliper (rear)
Tires:
Front: 120/70ZR17 M/C (58W), Rear: 160/60ZR17 M/C (69W)
Lighting:
Halogen headlights
Infotainment Features:
Basic analog tachometer, digital speedometer, odometer, trip meter, fuel gauge, clock.
Driver Assistance Systems:
Optional ABS on select models.
Connectivity Options:
N/A (No integrated Bluetooth or smartphone connectivity for this generation).
Oil Change Interval:
Every 6,000 km (3,700 miles) or 6 months, whichever comes first.
Air Filter Cleaning Interval:
Every 12,000 km (7,500 miles).
Spark Plug Replacement Interval:
Every 12,000 km (7,500 miles).
Coolant Replacement Interval:
Every 24,000 km (15,000 miles) or 2 years.
Brake Fluid Replacement Interval:
Every 12,000 km (7,500 miles) or 1 year.
Brake Fluid Specification:
DOT 4
Chain Lubricant Specification:
High-quality motorcycle chain lubricant
Common Wear Items:
Clutch plates, chain and sprockets, brake pads, fork seals.
Potential Issues To Monitor:
Starter motor brushes wear, fuel pump durability, regulator/rectifier overheating (less common but possible).
Specific Maintenance Tips:
Regular chain cleaning and lubrication is crucial for drivetrain longevity. Ensure proper torque on all critical fasteners, especially suspension and engine mounts.
Manufacturer:
Kawasaki Heavy Industries Motorcycle & Engine Company
Generations Covered:
This manual covers the first generation of the Ninja 650R (model code ER650A/C).
Key Changes Within Period:
Minor styling updates, ECU remapping for emissions and performance tuning, and the introduction of ABS on some later models.
Manufacturing Location:
Japan (typically)
