Systems Covered:
Engine Mechanical, Engine Control System, Fuel System, Emission Control, Cooling System, Lubrication System, Ignition, Starting & Charging, Automatic Transmission, Manual Transmission, Drivetrain (Transfer Case, Driveshafts, Differentials, Axles), Suspension, Steering System, Brake System (including Parking Brake), Climate Control (Air Conditioning), Supplemental Restraint System (SRS), Seatbelts, Engine Immobilizer, Cruise Control, Wiper & Washer System, Door Locks, Audio/Visual Systems, Horn, Glass & Mirrors, Instrument Panel, Seats, Body & Interior, Exterior Trim, Electrical Systems, Multiplex/CAN Communication.
Engine Mechanical Coverage:
Detailed procedures for cylinder head removal and installation, piston and connecting rod service, crankshaft removal and installation, valve timing, oil pump and pan service, engine block machining specifications.
Engine Control Coverage:
Engine control module (ECM) diagnostics, sensor testing (e.g., crankshaft position, camshaft position, MAF, O2 sensors), actuator testing (e.g., throttle body, fuel injectors), troubleshooting FSI system specific issues.
Fuel Service Specifications Coverage:
Fuel pump pressure testing, fuel injector testing and cleaning, fuel filter replacement procedures, fuel tank removal and installation, specifications for fuel pressure and flow rates.
Emission Control Coverage:
Catalytic converter diagnosis, exhaust gas recirculation (EGR) system operation and testing, secondary air injection system service, evaporative emission control (EVAP) system testing and component replacement.
Cooling System Coverage:
Radiator and cooling fan service, thermostat replacement, water pump diagnosis and replacement, coolant leak testing, flushing and refilling procedures, system pressure testing.
Lube Coverage:
Oil filter replacement, oil pan removal and gasket replacement, lubrication points and schedules, oil pressure testing.
Ignition Starting Charging Coverage:
Ignition coil and spark plug replacement, ignition timing adjustment (if applicable), starter motor testing and replacement, alternator testing and replacement, battery testing and replacement, charging system circuit diagnostics.
Auto Transmission Clutch Coverage:
Tiptronic and Multitronic transmission fluid and filter changes, torque converter service, transmission control module (TCM) diagnostics, shift solenoid testing, valve body inspection and repair, mechatronics unit service.
Manual Transmission Coverage:
Clutch disc, pressure plate, and release bearing replacement, manual gearbox fluid changes, shift linkage adjustment, transmission removal and installation.
Transfer Propeller Shaft Coverage:
Driveshaft U-joint inspection and replacement, CV joint boot inspection and replacement, driveshaft balancing and repair procedures.
Drive Shaft Coverage:
Inspection of CV joints, seals, and boots. Replacement of damaged or worn driveshafts and axles.
Differential Coverage:
Differential fluid level checks and changes, inspection of seals and bearings, potential differential assembly service (if applicable).
Axle Suspension Coverage:
Wheel bearing replacement, control arm bushing service, ball joint inspection and replacement, shock absorber and strut replacement, spring replacement, wheel alignment procedures and specifications.
Tire Wheel Coverage:
Tire pressure monitoring system (TPMS) service and calibration, wheel balancing, tire rotation, lug nut torque specifications, wheel bolt pattern (e.g., 5x112).
Brake Control Coverage:
ABS hydraulic unit testing and bleeding, brake light switch testing, brake pedal travel and free play adjustment.
Brake Coverage:
Brake pad and rotor replacement, brake caliper service and replacement, brake fluid bleeding procedures, brake line inspection and repair, rear drum brake adjustment (if applicable).
Parking Brake Coverage:
Parking brake cable adjustment, parking brake shoe replacement (if applicable), electronic parking brake (EPB) system diagnostics and service.
Steering Column Coverage:
Steering wheel removal and installation, airbag module service and safety precautions, steering column lock mechanism diagnosis, tilt and telescoping steering column adjustment.
Power Steering Coverage:
Power steering fluid checks and changes, power steering pump replacement, steering rack diagnosis and repair, power steering hose inspection and replacement.
Air Condition Coverage:
Refrigerant system servicing (charging and evacuation), AC compressor replacement, evaporator and condenser service, blower motor diagnosis, climate control module troubleshooting, HVAC system leak detection.
Suppl Restraint System Coverage:
Airbag module diagnostics, crash sensor replacement, airbag control module (SRS control unit) service and calibration, seatbelt pre-tensioner replacement after deployment.
Seat Belt Coverage:
Seatbelt inspection, replacement of damaged or malfunctioning seatbelts, retractor mechanism service.
Engine Immobilizer Coverage:
Immobilizer system diagnosis, key programming procedures, transponder key identification, troubleshooting anti-theft system faults.
Cruise Control Coverage:
Cruise control system diagnostics, actuator testing, switch and stalk replacement, radar sensor calibration (for ACC).
Wiper Washer Coverage:
Wiper motor testing and replacement, wiper arm replacement, washer fluid pump and nozzle service, wiper switch and relay diagnosis.
Door Lock Coverage:
Central locking system diagnosis, door lock actuator replacement, remote key fob battery replacement and programming, door handle and latch service.
Meter Audio Visual Coverage:
Instrument cluster diagnostics and repair, speedometer, tachometer, and gauge servicing, audio system troubleshooting, speaker replacement, antenna system service.
Horn Coverage:
Horn operation diagnosis, horn button and relay testing, horn replacement.
Windshield Glass Mirror Coverage:
Windshield replacement procedures, sealant application, power mirror adjustment and heating element service, mirror glass replacement.
Instrument Panel Coverage:
Instrument cluster removal and installation, dashboard illumination and warning light troubleshooting, gauge cluster diagnostics.
Seat Coverage:
Seat adjustment mechanism repair, power seat motor replacement, seat heating element service, seat upholstery repair or replacement.
Engine Hood Door Coverage:
Hood and door hinge adjustment and lubrication, latch and lock mechanism service, door alignment procedures, trunk lid and sunroof service.
Exterior Interior Coverage:
Body panel alignment, trim piece replacement, bumper repair and replacement, interior trim panel removal and installation, carpet and headliner service.
Electrical Coverage:
Detailed wiring diagrams for all electrical systems, fuse box location and identification, relay testing, power distribution diagnostics, component testing using multimeters and oscilloscopes.
Multiplex Can Communication Coverage:
CAN bus network diagnostics, gateway module troubleshooting, data stream analysis for various control modules (e.g., ABS, ECU, comfort systems), troubleshooting communication error codes.
Procedures Included:
Routine maintenance, troubleshooting diagnostics, component removal and installation, repair procedures, assembly instructions, technical specifications, wiring diagrams, exploded views, fluid capacities and types, torque specifications, diagnostic trouble codes (DTCs) and their solutions.
Troubleshooting Diagnostics:
Systematic approach to diagnosing faults, including symptom identification, cause analysis, and step-by-step troubleshooting trees based on diagnostic trouble codes (DTCs) and live data from the vehicle's onboard diagnostics (OBD-II).
Repair Procedures:
Detailed, illustrated instructions for the repair or replacement of virtually every component, from minor adjustments to major overhauls.
Technical Specifications:
Provides all necessary torque values, electrical specifications, fluid capacities, tolerances, and diagnostic parameters required for accurate repair and maintenance.
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems, including power distribution, component connections, and wire colors, vital for electrical troubleshooting.
Technical Depth:
High. Designed for professional technicians and advanced DIY enthusiasts, covering in-depth mechanical, electrical, and diagnostic procedures.