BMW 330 330i 2005 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 330i Model Variant: 330 Year: 2005 Codes Chassis Code: E46 👋 Introduction Market Position Segment: Compact Executive Sedan/Coupe Competitive Analysis Key Rivals: Mercedes-Benz...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Model Variant:

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Compact Executive Sedan/Coupe

Competitive Analysis

Key Rivals:

Mercedes-Benz C-Class, Audi A4, Lexus IS

Key Features

Driving Dynamics:

Renowned for its sporty handling, rear-wheel-drive bias, and balanced chassis.

Engine Performance:

Powerful inline-six engines delivering smooth and responsive acceleration.

Build Quality:

High-quality interior materials and solid construction typical of BMW.

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete Factory Service Repair

Page Count

Estimated Pages:

Hundreds

Manual Type

Type:

Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed overhaul, inspection, and repair procedures for engine components.

Engine Management:

Diagnosis and repair of DME (Digital Motor Electronics), sensors, actuators, and emission control systems.

Fuel System:

Fuel pump, injectors, fuel pressure regulator, and tank servicing.

Cooling System:

Radiator, water pump, thermostat, hoses, and fan assembly repair and maintenance.

Lubrication System:

Oil pump, oil filter, oil pan, and lubrication circuit troubleshooting.

Ignition System:

Ignition coils, spark plugs, and ignition timing diagnostics.

Transmission Manual:

SMG (Sequential Manual Gearbox) and manual gearbox repair, clutch replacement, and fluid specifications.

Transmission Automatic:

GM 5L475-E automatic transmission repair, torque converter servicing, and mechatronics diagnosis.

Drivetrain:

Driveshafts, CV joints, differential, and rear axle assembly repair.

Suspension Front:

MacPherson strut, control arms, bushings, and wheel bearing replacement.

Suspension Rear:

Multi-link suspension, control arms, springs, and shock absorber servicing.

Brakes Front:

Brake calipers, rotors, pads, and brake line replacement and bleeding procedures.

Brakes Rear:

Rear brake components, parking brake mechanism, and ABS/DSC sensor servicing.

Steering System:

Power steering pump, steering rack, tie rods, and steering column repair.

Electrical System Body:

Interior and exterior lighting, power windows, mirrors, door locks, and comfort access systems.

Electrical System Engine:

Starter motor, alternator, battery, and wiring harness diagnosis and repair.

Bodywork Exterior:

Panel removal and installation, bumper repair, and trim component servicing.

Bodywork Interior:

Seat removal, dashboard disassembly, and interior trim panel servicing.

Climate Control:

HVAC system diagnosis, blower motor, evaporator, and refrigerant servicing.

Safety Systems:

Airbag system diagnosis and SRS component replacement procedures.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks, and general inspection procedures.

Troubleshooting:

Diagnostic flowcharts, symptom-based troubleshooting guides, and fault code interpretations.

Component Replacement:

Step-by-step instructions for replacing major and minor vehicle components.

Major Overhaul:

Complete engine and transmission rebuild procedures.

Electrical Diagnostics:

Wiring diagrams, connector pinouts, and component testing methods.

Suspension Alignment:

Wheel alignment specifications and procedures.

Brake Bleeding:

Proper procedures for bleeding brake systems, including ABS units.

Diagnostic Tool Usage:

Information on using BMW-specific diagnostic tools (e.g., DIS, ISTA) for advanced diagnostics.

Technical Depth

Depth:

Comprehensive and detailed, suitable for professional technicians and advanced DIYers.

📊 Manual Specifications

File Format

File Type:

Print Quality

Quality:

High-resolution scans, printable pages.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code:

M54B30

Engine Type:

3.0L Inline 6-Cylinder, DOHC, 24 Valves

Performance

Horsepower:

225 hp @ 6,000 rpm

Torque:

214 lb-ft @ 3,500 rpm

Fuel System

Fuel Delivery:

Sequential Electronic Fuel Injection (SEFI)

Recommended Fuel:

Premium Unleaded Gasoline (91 Octane or higher)

Technical Specs

Bore X Stroke:

84.0 mm x 89.6 mm

Compression Ratio:

10.2:1

Engine Oil Capacity:

6.5 quarts (6.2 liters)

Engine Oil Type:

BMW Longlife-01 (e.g., Castrol Syntec 5W-30)

🔧 Transmission

Standard

Type:

6-Speed Manual

Optional

Type:

5-Speed Automatic (with Steptronic)

Features

Manual Gear Ratios:

1st: 4.06, 2nd: 2.40, 3rd: 1.57, 4th: 1.19, 5th: 1.00, 6th: 0.87, Reverse: 3.55

Automatic Gear Ratios:

1st: 3.23, 2nd: 2.19, 3rd: 1.42, 4th: 1.00, 5th: 0.73, Reverse: 2.25

Fluid Specs

Automatic Transmission Fluid:

BMW ATF LT-3 (e.g., Pentosin ATF1)

Manual Transmission Fluid:

BMW MTF LT-2 (e.g., Castrol Syntrans B)

📐 Dimensions

Exterior

Length:

177.4 inches (4506 mm)

Width:

68.7 inches (1745 mm)

Height:

55.2 inches (1402 mm)

Wheelbase:

107.3 inches (2726 mm)

Weights

Curb Weight Manual:

3,362 lbs (1525 kg)

Curb Weight Automatic:

3,417 lbs (1550 kg)

Gross Vehicle Weight Rating:

4,497 lbs (2039 kg)

Cargo

Trunk Volume:

12.6 cu ft (357 L)

🛡️ Safety Features

Ratings

NHTSA Frontal Impact Driver:

5-Star

NHTSA Frontal Impact Passenger:

5-Star

IIHS Front Crash Test:

Active Features

Traction Control:

Standard (Dynamic Stability Control - DSC)

Braking System:

Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD)

Passive Features

Airbags:

Frontal airbags, front side-impact airbags, and optional head protection airbags (HPS).

Seatbelts:

Pretensioning seatbelts with force limiters

💡 Technology Features

Infotainment

Navigation System:

Optional BMW Professional Navigation System with CD-ROM based maps.

Audio System:

BMW Business CD or Professional CD/Radio with optional Harman Kardon sound system.

Driver Assistance

Parking Sensors:

Optional Park Distance Control (PDC)

Connectivity

Bluetooth:

Optional Bluetooth integration for hands-free calling.

🔧 Maintenance

Service Intervals

Oil Change Interval:

BMW Condition Based Service (CBS) system, typically 10,000-15,000 miles or annually.

Spark Plug Replacement:

Approximately 60,000 miles (check manual for specific type)

Coolant Flush Interval:

Every 2-4 years or as indicated by CBS.

Fluid Specifications

Brake Fluid Type:

DOT 4

Power Steering Fluid Type:

Pentosin CHF 11S or equivalent

Coolant Type:

BMW Blue Coolant (G48 Ethylene Glycol based)

Known Issues

E46 Common Problems:

Rear subframe mounting points cracking, VANOS (Variable Valve Timing) solenoid issues, oil pan gasket leaks, coolant expansion tank cracks, CCV (Crankcase Ventilation) system failure.

📚 Vehicle History

Brand Heritage

Heritage:

BMW has a long-standing reputation for building performance-oriented, driver-focused vehicles with a focus on luxury and engineering excellence.

Model Evolution

E46 Generation:

The E46 generation of the 3 Series (produced from 1998-2006) is highly regarded for its balanced chassis, refined engines, and iconic styling.

Production

Production Period:

2000-2006 (E46 generation for North America)

Manufacturing Location:

Various BMW plants globally, including Germany and South Africa.

🏆 Awards & Recognition

Recognitions

Car And Driver 10 Best:

The E46 3 Series, including variants like the 330i, was a perennial recipient of Car and Driver's 10Best awards during its production run.

Ratings

Consumer Reports Reliability:

Generally rated as good to above average, though specific model years and common issues require attention.