BMW 330xi 2005 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: 330xi Year: 2005 Generation Chassis Code: E90 (Sedan), E91 (Wagon) Generation Name: E90/E91 Codes Engine Code: M54B30 Transmission Code Auto: GM 5L475-E Transmission...

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Description

🏷️ Basic Information

Identification

Make:

Model:

330xi

Year:

Generation

Chassis Code:

E90 (Sedan), E91 (Wagon)

Generation Name:

E90/E91

Codes

Engine Code:

M54B30

Transmission Code Auto:

GM 5L475-E

Transmission Code Manual:

Getrag S6S-310Z

👋 Introduction

Market Position

Segment:

Compact Executive Sedan/Wagon

Sporty handling, refined interior, advanced technology for its era, xDrive AWD capability

Competitive Analysis

Key Competitors:

Mercedes-Benz C-Class, Audi A4, Lexus IS, Infiniti G35

Key Features

Design Philosophy:

BMW's 'Ultimate Driving Machine' ethos

Powertrain Layout:

Front-engine, all-wheel drive (xDrive)

📋 Manual Details

Coverage Areas

Coverage Type:

Comprehensive Service and Repair

Page Count

Estimated Pages:

1500+

Manual Type

Type:

Workshop Manual / Service Manual

Language

Language:

English

Format

Format:

Digital (likely PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, component testing, timing, lubrication

Engine Management:

EFI, VANOS, ignition system, sensors, actuators, DME

Transmission Automatic:

Operation, diagnosis, repair, fluid service

Transmission Manual:

Operation, diagnosis, repair, clutch service

Drivetrain:

xDrive all-wheel drive system, differentials, driveshafts, CV joints

Suspension:

Front and rear suspension components, steering, wheel alignment

Brakes:

ABS, DSC, brake system hydraulics, pad/rotor replacement, bleeding

Electrical System:

Battery, charging system, starter, lighting, fuses, relays

Body And Chassis:

Body panels, doors, interior trim, corrosion protection

Heating And Air Conditioning:

HVAC system, climate control, refrigerant service

Interior Systems:

Seats, airbags, restraints, power accessories

Diagnostic Trouble Codes:

DTC interpretation and troubleshooting procedures

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug service, fluid checks

Troubleshooting:

Component-specific diagnostics, common problem solutions

Repair Procedures:

Step-by-step guides for component removal, repair, and installation

Engine Rebuilding:

Detailed specifications for internal engine components

Transmission Overhaul:

Detailed procedures for automatic and manual transmission disassembly and assembly

Electrical Component Testing:

Wiring diagrams, resistance values, voltage checks

Special Tool Identification:

Lists and descriptions of necessary BMW special tools

Technical Depth

Depth:

Advanced diagnostics and complete overhaul procedures

Detail Level:

Mechanic-grade, detailed torque specifications, clearances, and tolerances

📊 Manual Specifications

File Format

File Type:

Searchability:

Text-searchable for quick information retrieval

Printability:

Printable for physical reference

Print Quality

Image Resolution:

High-resolution for clear diagrams and illustrations

Binding Type

Binding:

N/A (Digital Product)

Paper Type

Paper:

N/A (Digital Product)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline 6-cylinder, Naturally Aspirated

Displacement:

3.0 Liters (2996 cc)

Bore X Stroke:

84.0 mm x 89.6 mm

Compression Ratio:

10.2:1

Valvetrain:

DOHC, 24 Valves, Double VANOS

Engine Management:

Bosch Motronic ME9.2

Performance

Horsepower:

225 hp @ 6100 rpm

Torque:

214 lb-ft @ 3500 rpm

Fuel System

Fuel Type:

Premium Unleaded Gasoline (91+ Octane)

Injection System:

Sequential Multi-Point Fuel Injection (MPI)

🔧 Transmission

Standard

Type:

6-Speed Manual (Getrag S6S-310Z)

Optional

Type:

6-Speed Steptronic Automatic (GM 5L475-E)

Features

X Drive System:

Variable torque distribution, integrated with DSC

Automatic Transmission Features:

Adaptive shift programs, manual mode (Steptronic)

📐 Dimensions

Exterior

Length:

180.6 inches (4587 mm)

Width:

69.2 inches (1758 mm)

Height:

56.0 inches (1422 mm)

Wheelbase:

108.7 inches (2760 mm)

Front Track:

59.6 inches (1514 mm)

Rear Track:

60.0 inches (1524 mm)

Interior

Front Headroom:

38.0 inches (965 mm)

Rear Headroom:

37.7 inches (958 mm)

Front Legroom:

41.5 inches (1054 mm)

Rear Legroom:

34.4 inches (874 mm)

Cargo

Trunk Volume:

15.1 cu ft (428 L)

Weights

Curb Weight Manual:

3571 lbs (1620 kg)

Curb Weight Auto:

3616 lbs (1640 kg)

Gross Vehicle Weight Rating:

4575 lbs (2075 kg)

🛡️ Safety Features

Ratings

NHTSA Front Impact:

5-Star (Driver), 4-Star (Passenger)

IIHS Side Impact:

Good (for vehicles of similar design)

Active Features

Stability Control:

Dynamic Stability Control (DSC) with DTC (Dynamic Traction Control)

Traction Control:

All-season traction control integrated with DSC and xDrive

Braking System:

Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist

Passive Features

Airbags:

Front airbags, side-impact airbags, front and rear head protection system (curtain airbags)

Seatbelts:

3-point inertia-reel seat belts with front pre-tensioners and force limiters

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for Children) system

💡 Technology Features

Infotainment

Display:

Optional iDrive infotainment system with central display

Audio Options:

Professional Logic 7 audio system available

Navigation:

Optional DVD-based navigation system

Driver Assistance

Parking Assistance:

Optional Rear Park Distance Control (PDC)

Cruise Control:

Standard cruise control functionality

Connectivity

Bluetooth:

Optional Bluetooth phone integration

🔧 Maintenance

Service Intervals

Oil Change Interval Conditional:

Condition Based Service (CBS) system monitors oil life, typically 10,000-15,000 miles or annually

Engine Air Filter:

Inspect every 15,000 miles, replace as needed (CBS system may prompt)

Cabin Air Filter:

Replace every 15,000-30,000 miles

Spark Plugs:

Typically replace every 60,000 miles (check specific OE recommendations)

Coolant Flush:

BMW Blue Coolant, replace every 30,000-45,000 miles or every 2 years

Fluid Specifications

Engine Oil Type:

SAE 5W-30 Synthetic (BMW Longlife-01 approved)

Engine Oil Capacity:

6.5 US quarts (6.2 Liters) with filter change

Transmission Fluid Auto:

BMW ATF LT-2 (or equivalent ETL-7045E/8072B)

Transmission Fluid Manual:

BMW MTF LT-2 (Manual Transmission Fluid)

Power Steering Fluid:

BMW Power Steering Fluid (Pentosin CHF 11S or equivalent)

Coolant:

BMW Blue Antifreeze/Coolant

Known Issues

Vibrations:

Driveshaft flex disc wear, guibo replacement

Oil Leaks:

Valve cover gasket, oil pan gasket, oil filter housing gasket

Cooling System:

Water pump failure, thermostat housing leaks, coolant expansion tank failure

Electrical:

CCFL angel eye failures (if equipped), alternator issues

Suspension:

Control arm bushings, ball joints, tie rod ends

Pcv System:

Clogged PCV valve and hoses leading to oil consumption or leaks

📚 Vehicle History

Brand Heritage

Brand Focus:

Engineering excellence, driving dynamics, premium vehicles

Model Evolution

E46 Predecessor:

3 Series E46 generation (1998-2006)

E90 Introduction:

Introduced in 2005 for the 2006 model year, marking a significant design and engineering update

Powertrain Change:

Transition to N52 engine in later E90/E91 models, but 2005 retains the robust M54 engine

Production

Manufacturing Plant:

Various BMW plants globally, including Germany

Model Life Cycle:

E90/E91 generation ran from 2005 to 2013 (with facelifts)

🏆 Awards & Recognition

Recognitions

Ward Auto:

N/A for this specific model year (though 3 Series often received awards)

Ratings

Consumer Reports:

Variable reliability ratings for this generation, often praised for driving dynamics

Certifications

Emissions Standards:

Meets relevant US federal and California emissions standards for 2005