BMW M3 2005 Repair Service Manual

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🏷️ Basic Information Identification Make: BMW Model: M3 Year: 2005 Codes Chassis Code: E46 Engine Code: S54 👋 Introduction Market Position Positioning: High-performance sports sedan, targeting enthusiasts and performance-oriented drivers....

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类型: Car

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标签: 2005 BMW Car Cars M3 Misc

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Description

🏷️ Basic Information

Identification

Make:

Model:

Year:

Codes

Chassis Code:

Engine Code:

👋 Introduction

Market Position

Positioning:

High-performance sports sedan, targeting enthusiasts and performance-oriented drivers.

Competitive Analysis

Competitors:

Audi RS4, Mercedes-Benz C55 AMG, Porsche 911 (996 generation).

Key Features

Performance Focus:

Naturally aspirated S54 inline-6 engine, legendary handling dynamics, M-tuned suspension and brakes.

Driver Experience:

Driver-centric cockpit, communicative steering, powerful M differential.

Target Audience

Audience:

BMW enthusiasts, DIY mechanics, professional technicians specializing in BMW vehicles.

📋 Manual Details

Coverage Areas

Areas Covered:

Full vehicle service, repair, and diagnostic procedures

Page Count

Estimated Page Count:

1500+

Manual Type

Type:

Factory Repair Manual / Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

S54 Engine: Maintenance, overhaul, diagnostics, timing, VANOS system

Transmission:

SMG (Sequential Manual Gearbox) and Manual Transmissions: Operation, repair, clutch, hydraulics, driveshafts

Drivetrain:

Differential, axles, wheel bearings, lubrication

Suspension:

Front and Rear Suspension: Control arms, bushings, springs, dampers, steering components, alignment

Brakes:

ABS, DSC, Brake hydraulics, calipers, pads, rotors, bleeding procedures

Electrical:

Wiring diagrams, fuses, relays, lighting, ignition, starter, charging system, ECU diagnostics

Comfort Systems:

HVAC, climate control, power windows, locks, mirrors, seats, sunroof

Body:

Body panels, doors, bumpers, interior trim, glass replacement

Diagnostics:

OBD-II, DTC codes, troubleshooting procedures, diagnostic tool usage

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug service, fluid checks and flushes

Engine Repair:

Head gasket replacement, piston ring service, valve adjustment, bearing replacement

Transmission Repair:

Clutch replacement, SMG hydraulic unit service, gearbox rebuild

Suspension And Steering:

Bushings replacement, shock absorber installation, steering rack overhaul

Brake System Overhaul:

Caliper rebuilding, ABS module diagnostics, brake fluid flush and replacement

Electrical Diagnostics And Repair:

Troubleshooting wiring harnesses, component replacement (alternator, starter, ECU), sensor diagnostics

Body And Interior:

Panel alignment, weatherstripping replacement, interior trim repair

Troubleshooting Guides:

Fault code interpretation and resolution steps

Special Tools:

Identification and usage of BMW-specific tools

Technical Depth

Depth:

Comprehensive: From basic maintenance to full engine and transmission rebuilds, including detailed diagnostics and component-level repair.

📊 Manual Specifications

File Format

File Type:

Searchability:

Fully searchable text

Printability:

Printable pages

Print Quality

Quality:

High-resolution scans of original factory documentation

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Completeness

Completeness:

Complete factory service manual

⚙️ Engine Specifications

Primary Engine

Engine Name:

S54B32

Configuration:

Inline 6-cylinder, Naturally Aspirated

Displacement:

3.2 Liters (3246 cc)

Performance

Horsepower:

333 hp @ 7900 rpm

Torque:

262 lb-ft @ 4900 rpm

Redline:

8000 rpm

Bore X Stroke:

87.0 mm x 91.0 mm

Fuel System

Fuel Delivery:

Sequential Multi-Point Fuel Injection (SFI), individual throttle bodies

Fuel Type:

Premium Unleaded Gasoline (91+ Octane)

Engine Management

MS43 DME (Digital Motor Electronics)

Valve Train:

Double Overhead Camshafts (DOHC), 4 valves per cylinder, Double VANOS

🔧 Transmission

Standard

Type:

6-Speed Manual (Getrag 420G)

Optional

Type:

6-Speed SMG II (Sequential Manual Gearbox)

Features

Clutch:

Hydraulically actuated dual-mass flywheel clutch

Smg Modes:

Sport, Comfort, Manual Shift modes with paddle or lever control

Differential:

M Variable Lock Differential (30% Locking)

📐 Dimensions

Exterior

Length:

177.7 inches (4513 mm)

Width:

70.1 inches (1780 mm)

Height:

55.0 inches (1397 mm)

Wheelbase:

107.5 inches (2730 mm)

Weights

Curb Weight:

3,472 lbs (1575 kg) Manual / 3,571 lbs (1620 kg) SMG

🛡️ Safety Features

Ratings

NHTSA Front Impact:

Not explicitly rated by NHTSA for this year/model, but generally excellent for its class.

Active Features

Traction Control:

Dynamic Stability Control (DSC), M Dynamic Mode (MDM)

Braking System:

ABS, Electronic Brake Force Distribution (EBD), Dynamic Brake Control (DBC)

Passive Features

Airbags:

Front dual-stage airbags, Front side airbags, Front and rear head protection system (Side Curtain Airbags)

Chassis:

Reinforced chassis structure, crumple zones

Headlights:

Xenon Adaptive Headlights (Optional)

💡 Technology Features

Infotainment

System:

BMW Professional Radio, optional Navigation system (MKIV unit).

Audio Controls:

Steering wheel mounted audio controls.

Driver Assistance

Cruise Control:

Standard cruise control.

Parking Assistance:

Optional Rear Park Distance Control (PDC).

Connectivity

Bluetooth:

Optional Bluetooth hands-free facility.

Convenience

Climate Control:

Automatic climate control with individual temperature settings.

🔧 Maintenance

Service Intervals

Oil Change:

Variable service interval indicator (CBS), typically 10,000-15,000 miles or annually.

Insp 1 Service:

Comprehensive inspection and service, includes spark plugs, filters, valve check, and fluid replacement (approx. 30,000 miles).

Insp 2 Service:

More intensive service, often includes brake fluid flush, differential fluid, and transmission fluid (approx. 60,000 miles).

Fluid Specifications

Engine Oil:

BMW Longlife-01 (LL-01) approved synthetic oil, SAE 0W-40 or 5W-40. Capacity: 6.9 liters (7.3 US quarts).

Coolant:

BMW Blue Antifreeze/Coolant (G48). 50/50 mix with distilled water. Capacity: Approx. 9.5 liters.

Brake Fluid:

DOT 4, BMW recommendation is often a high-performance DOT 4 or DOT 4 LV. Capacity: Approx. 1 liter.

Transmission Fluid Manual:

MTF LT-2 (BMW Part # 83 22 0 309 031). Capacity: Approx. 1.5 liters.

Transmission Fluid Smg:

Pentosin CHF 11S (BMW Part # 83 29 0 429 576) for hydraulic system. Transmission fluid: MTF LT-2. Capacity: Hydraulic accumulator ~0.3L, Gearbox ~1.3L.

Differential Fluid:

BMW Hypoid Gear Oil G1 (SAE 75W-90). BMW Part # 83 22 2 365 982. Capacity: Approx. 1.25 liters.

Known Issues

Rod Bearings:

Common wear issue, especially on earlier models; requires timely inspection and potential replacement.

Vanos System:

Solenoids can fail, leading to rough idle or loss of power. Seals can also degrade.

Subframe Mounts:

Cracks can develop in the chassis around the rear subframe mounting points.

Cooling System:

Plastic coolant expansion tank can become brittle and leak; water pump and thermostat also prone to failure.

Smg Pump:

SMG hydraulic pump can fail, leading to shift issues.

📚 Vehicle History

Brand Heritage

Bmw Motorsport:

BMW M GmbH's legacy in motorsport and performance tuning.

Model Evolution

E46 M3 Introduction:

Introduced in 2000 as the high-performance variant of the E46 3 Series.

Facelift:

Received minor updates including exterior styling and interior trim enhancements through its production run.

Production

Production Years:

2000-2006

Assembly Location:

Regensburg, Germany

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

Recognized on Car and Driver's 10Best list multiple times during its production.

Motor Trend Performance Car:

Often cited as a benchmark performance car by automotive publications.