Make:
Chrysler/Dodge/Jeep
Product Type:
Workshop Service Repair Manual
Model Years Covered:
2005
Vehicle Codes Covered:
CS (Pacifica), JR (Sebring/Stratus Sedan/Convertible), LX (300 Series), PL (SER-4/Neon), PT (Cruiser), RG (Town & Country/Voyager/Caravan), ZB BUX (Viper), ZH (Crossfire), DH-DR (Ram Truck 1500-2500-3500), HB (Durango), ND (Dakota), KJ (Liberty/Cherokee), TJ (Wrangler), WK (Grand Cherokee)
Target Audience:
Do-it-yourself (DIY) enthusiasts and experienced professional mechanics.
Value Proposition:
Provides dealership-level repair information at a fraction of the cost, enabling owners to maintain and repair their vehicles effectively.
Manual Features:
Detailed sub-steps, critical notes/cautions/warnings, numbered instructions, bold figure numbers, detailed illustrations/drawings/photos, enlarged insets, numbered table of contents, troubleshooting guidance, combined electrical service procedures, wiring diagrams.
Cost Effectiveness:
An inexpensive way to keep your vehicle working properly by providing the knowledge to perform repairs and maintenance efficiently.
Instructions Style:
Step-by-step instructions derived from complete disassembly procedures, guiding the user through each service and repair.
Powertrain:
Engine Mechanical, Engine Control System, Fuel System, Ignition System, Cooling System, Exhaust System, Transmission (Manual & Automatic), Drivetrain (Front Wheel Drive, Rear Wheel Drive, All Wheel Drive), Differential Case Assembly, Drive Shafts, Torque Converter Clutch
Chassis:
Brake System, ABS, Traction Control, Power Steering System, Suspension System (Front & Rear), Wheel and Tire System, Steering Column, Wheel Alignment
Body And Interior:
Body Repair, Doors, Hood, Roof, Interior Trim, Seats, Restraint Systems (Airbags, Seatbelts), Power Windows, Power Locks, Sun Roof System, Wiper and Washer System, Lighting System
Emission Control:
Emission Control Systems, Charcoal Canister, SFI System (Sequential Fuel Injection).
Drive Belt:
Drive Belt system, including belt tensioner and pulley compressor assembly.
Suspension:
Rear Suspension System, Rear Coil Spring, Rear Shock Absorber Assy, and front suspension component replacement procedures.
Electrical And Electronics
Electrical Systems:
Charging System, Starting System, Combination Meter, Instrument Panel, HVAC System, Audio System, Navigation System, Body Control Modules, Powertrain Control Modules, Wiring Diagrams, Wire Harness Repair, Sensor Diagnostics (Yaw Rate Sensor, Camshaft Position Sensor, Skid Control Sensor, Speed Sensors)
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks and Top-offs, Belt Replacement, Spark Plug Replacement, Brake Pad/Shoe Replacement
Repair And Rebuild:
Engine Overhaul, Transmission Rebuild, Brake System Repair, Suspension Component Replacement, Steering System Repair, Electrical Component Diagnosis and Replacement, Body Panel Repair, Interior Component Repair
Troubleshooting:
Diagnostic Trouble Codes (DTCs), Symptom-based Troubleshooting, Electrical Circuit Diagnosis, Component Testing
Driveability:
Driveability diagnostics, throttle body adjustments, and troubleshooting for engine performance issues.
Diagnostics:
Advanced diagnostic procedures for engine control, transmission control, ABS, SRS, and body control modules, including sensor testing and actuator control.
Steering System:
Steering System diagnostics and repair, Power Steering Link Assy, Steering Sensor, and Steering Column adjustments.
Depth:
Comprehensive (from basic maintenance to complete engine and transmission rebuilds, including detailed electrical diagrams and component-level diagnostics)
Engine Coverage:
Comprehensive coverage of multiple engine types across various Chrysler, Dodge, and Jeep models, including but not limited to: V6, V8, and potentially smaller inline-4 and 6-cylinder engines (specific displacements and configurations vary by model).
Performance Data:
Detailed specifications for horsepower, torque, bore, stroke, compression ratios, and engine cooling system capacities for each covered engine variant.
Fuel Delivery:
Information on fuel injection systems (MPI, Direct Injection), fuel pump specifications, fuel filter replacement procedures, fuel pressure testing, and fuel tank capacities.
Engine Components:
Detailed specifications and repair procedures for Cylinder Head Assembly, Cylinder Block Assembly, Crankshaft, Connecting Rods, Pistons, Camshafts, Valves, and Engine Lubrication System (Oil Pump, Oil Filter).
Transmission Types:
Covers both automatic and manual transmissions across the range of covered vehicles. Specific transmission models (e.g., 4-speed automatic, 5-speed automatic, 5-speed manual, 6-speed manual) and their associated components and repair procedures.
Transmission Features:
Detailed information on torque converters, clutch systems, transmission valve bodies, shift control mechanisms, and electronic transmission control modules.
Fluid Specifications:
Specific Automatic Transmission Fluid (ATF) types, manual transmission fluid, and torque converter clutch fluid capacities and service interval recommendations.
Manual Transmission Details:
Specifics on Manual Transaxle Assembly, Manual Transaxle Oil specifications and capacities, Clutch Unit, Clutch System components (Master Cylinder, Slave Cylinder, Pedal Sub-Assembly), and Clutch Start Switch Assy.
Body Styles Covered:
Sedan, Convertible, Coupe, Truck (1500, 2500, 3500), Minivan/MPV, Sport Utility Vehicle (SUV).
Interior Features:
Information on seating configurations, dashboard layout, climate control systems, and interior trim component removal/installation.
Cargo Capacity:
Details regarding cargo space, towing capacity (for trucks and SUVs), and related components like tailgates and cargo area liners.
Weight Specifications:
Curb weight, gross vehicle weight rating (GVWR), and payload capacities for various truck and SUV models.
Wheel Tire Specs:
Information on Wheel and Tire System, tire pressure recommendations, wheel bolt patterns, and Rear Wheel Alignment specifications.
Safety Systems Coverage:
Extensive coverage of Supplemental Restraint Systems (SRS), including airbags (front, side, curtain), seatbelt pre-tensioners, and associated sensors and control modules. Covers ABS, Electronic Stability Control (ESC), and Traction Control Systems (TCS).
Active Safety:
Detailed procedures for servicing and diagnosing ABS, ESC, and TCS, including wheel speed sensors, yaw rate sensors, and hydraulic control units.
Passive Safety:
Information on airbag deployment, occupant classification systems, seatbelt mechanisms, and diagnostic procedures for SRS warning lights. Includes details on seat position air bag sensors and center air bag sensors.
Brake Component Coverage:
Comprehensive coverage of the Brake System, including Brake Master Cylinder, Brake Booster, Brake Fluid specifications, Brake Pedal, Brake Actuator, and Parking Brake (Lever, Cable).
Infotainment Systems:
Coverage of radio receiver assemblies, speaker systems, and potentially early navigation systems or in-car entertainment options available for the 2005 models.
Driver Aid Systems:
Details on systems like cruise control, power mirror controls, and power window controls, as well as the electronic components that manage these features.
Connectivity Features:
Information related to vehicle diagnostic ports (OBD-II), and the electronic control units (ECUs) that manage various vehicle functions and communications.
Lighting Coverage:
Lighting System components including Center Stop Lamp Assy, Side Turn Signal Lamp Assy, License Plate Lamp Assy, and Headlight/Taillight assemblies.
Recommended Intervals:
Detailed service schedules for routine maintenance, including oil changes, tire rotations, brake inspections, fluid flushes (coolant, brake fluid, transmission fluid), spark plug replacements, and timing belt/chain checks based on mileage and time.
Engine Oil Spec:
Specific SAE viscosity grades (e.g., 5W-20, 5W-30, 10W-30) and API service categories (e.g., SM, SN) for engine oil, coolant types (e.g., HOAT), brake fluid specifications (e.g., DOT 3, DOT 4), and power steering fluid types.
Common Problems:
While not a recall database, the manual's troubleshooting sections often implicitly address common wear items and potential failure points for the 2005 model year vehicles, such as certain transmission issues, suspension components, and electrical module failures.
Lubrication Procedures:
Information on engine oil filter part numbers, oil capacities, chassis lubrication points, and greasing procedures for suspension and steering components.
Cooling System Maintenance:
Cooling System diagnostics and repair, Radiator Assembly, Heater Radiator Assembly, Cooling Fan System, Thermostat, and Water Pump Assy replacement procedures.
Engine Control Maintenance:
Engine Control System diagnostics, Knock Sensor, Camshaft Position Sensor, Throttle Body Assy cleaning and replacement.
Parent Companies:
Covers vehicles produced under the Chrysler, Dodge, and Jeep brands, entities with a long history in the American automotive industry, known for their diverse vehicle lineups from performance cars to robust trucks and SUVs.
Model Scope:
Provides historical context and technical evolution for models like the Dodge Ram, Jeep Cherokee/Liberty/Wrangler/Grand Cherokee, Chrysler Pacifica, Dodge Durango, and iconic sports cars like the Viper and Crossfire within the 2005 model year context.
Production Locations:
While not explicitly stated for the manual, the vehicles covered were produced in various North American manufacturing facilities by Chrysler Group LLC.