Chrysler Neon 2005 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Neon Year: 2005 Generation Code: BC (Second Generation Facelift) Body Styles Covered: All Styles (Sedan, Coupe) 👋 Introduction Market Position Target Audience: Chrysler...

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标签: 2005 Car Cars Chrysler Neon

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Description

🏷️ Basic Information

Identification

Make:

Chrysler

Model:

Year:

Generation Code:

BC (Second Generation Facelift)

Body Styles Covered:

All Styles (Sedan, Coupe)

👋 Introduction

Market Position

Target Audience:

Chrysler Neon 2005 owners, DIY mechanics, professional technicians.

Value Proposition:

Enables owners to perform servicing and repairs themselves, saving significant labor costs ($50-$60 per hour).

Competitive Analysis

Manual Type Advantage:

Actual genuine factory manual, not a third-party approximation, ensuring accuracy and completeness.

Key Features

Search Functionality:

Allows quick navigation and printing of specific information.

Portability And Accessibility:

Downloadable PDF can be saved to hard drive, burned to CD-ROM, or printed as needed.

Comprehensive Detail:

Covers everything needed to repair, maintain, rebuild, refurbish, or restore the vehicle.

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete Factory Service Repair

Key Systems Overview:

Engine, Transmission, Brakes, Electrical, Suspension, Steering, HVAC, Fuel, Emissions, Chassis, Body, Restraint System, Interior, Drivetrain

Page Count

Estimated Pages:

Hundreds (Specific count not provided, but extensive)

Manual Type

Type:

Factory Service Repair Manual

Authenticity:

Actual Genuine Factory Manuals

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Service Repair:

Detailed procedures for engine maintenance, repair, and overhaul.

Transmission Service Repair:

Covers both manual and automatic transmission service, repair, and diagnosis.

Brake System:

Comprehensive coverage of hydraulic and mechanical brake system components and service.

Electrical System:

Detailed troubleshooting, repair, and component diagnosis for the entire electrical system.

Wiring Diagram:

Includes complete and detailed wiring diagrams for all electrical circuits.

Suspension:

Service and repair procedures for front and rear suspension components.

Steering:

Diagnostic and repair information for power steering and manual steering systems.

Cooling System:

Maintenance and repair of the engine cooling system, including radiator and thermostat.

Fuel Injection Fuel System:

Service for fuel delivery, injection, and control systems.

Emission System:

Information on emission control systems and troubleshooting.

Heater Air Conditioner:

HVAC system diagnosis, repair, and refrigerant service.

Engine Control System:

Detailed coverage of the Powertrain Control Module (PCM) and associated systems.

Chassis Body:

Body repair, alignment, and chassis component service.

Restraint System:

Service and diagnostic procedures for airbags and seatbelt systems.

Interior:

Trim, upholstery, and interior component service and replacement.

Differential Drive:

Service and repair of the differential and drivetrain components.

Axle:

Diagnosis and repair of front and rear axles.

Procedures Included

General Maintenance:

Routine checks, fluid changes, filter replacements, and component inspections.

Troubleshooting:

Systematic diagnostic guides and common problem resolution.

Periodic Lubrication:

Recommended lubrication points and schedules for all chassis components.

Diagnostic Guides:

Advanced troubleshooting to identify and correct faults.

Repair Rebuild Refurbish Restore:

Comprehensive guidance for all levels of vehicle repair.

Technical Depth

Depth Level:

Factory-level detail for professional technicians and knowledgeable owners.

Instructional Style:

Step-by-step instructions with detailed substeps.

Critical Information Highlighting:

Notes, cautions, and warnings integrated throughout each chapter.

Visual Guidance:

Includes illustrations, drawings, photos, and enlarged insets.

Electrical Diagnostics:

Combined troubleshooting with detailed wiring diagrams for ease of use.

📊 Manual Specifications

File Format

Format Type:

Compatibility:

All PC based Windows operating systems and Mac.

Print Quality

Printability:

Printable without any restriction (entire manual or selected pages).

Resolution:

High Resolution

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download, user-printable)

Requirements

Software Requirement:

Adobe PDF Reader

Delivery

Delivery Method:

Instant Download Link

⚙️ Engine Specifications

Primary Engine

Engine Options:

Likely covers the 2.0L SOHC (132 hp) and potentially the 2.0L DOHC (150 hp) engines offered in 2005. Specific engine code not provided in product info.

Performance

Horsepower Range:

Approximately 132-150 hp depending on specific engine variant.

Torque Range:

Typically around 130-135 lb-ft for the SOHC and slightly more for the DOHC.

Fuel System

Induction Type:

Electronic Fuel Injection (EFI) with multi-port fuel injection.

🔧 Transmission

Standard

Standard Transmission:

Likely a 5-speed manual transmission.

Optional

Optional Transmission:

Likely a 4-speed automatic transmission.

Features

Transmission Coverage:

Detailed service and repair procedures for both manual and automatic transmissions.

📐 Dimensions

Exterior

Wheelbase:

Approximately 104.4 inches (2652 mm).

Overall Length:

Approx. 174.4 inches (4430 mm) for sedan, 167.5 inches (4255 mm) for coupe.

Weights

Curb Weight Range:

Approximately 2750 - 2900 lbs (1247 - 1315 kg) depending on body style and configuration.

🛡️ Safety Features

Ratings

NHTSA Front Impact Rating:

Likely 4-star for driver and 5-star for passenger in frontal crash tests (based on typical performance for the era).

Passive Features

Airbags:

Standard front airbags. Side airbags may have been optional on some trims.

Seatbelts:

Three-point seatbelts with pretensioners.

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM/CD stereo systems, often with optional premium audio configurations. Aux input was rare for this era.

Driver Assistance

Anti-lock Braking System (ABS) was typically an option, not standard on all trims.

Connectivity

Connectivity Features:

Limited by era; typically no Bluetooth or USB connectivity. Possibly optional satellite radio.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 3,000 to 5,000 miles or 3-6 months, depending on oil type and driving conditions (refer to manual for exact spec).

Spark Plug Replacement:

Intervals vary by plug type (e.g., copper vs. platinum/iridium), generally around 30,000 to 100,000 miles (refer to manual for exact spec).

Timing Belt Replacement:

Crucial for DOHC engines. Typically around 60,000 to 90,000 miles or 5-7 years. SOHC engines may use a timing chain, which generally lasts longer.

Fluid Specifications

Engine Oil Type:

Likely SAE 5W-30 API certified (refer to manual for exact specification and API service category).

Coolant Type:

Chrysler HOAT (Hybrid Organic Acid Technology) coolant, typically a 50/50 mix with distilled water.

Transmission Fluid Type:

For automatic: ATF+4 (MS-9602). For manual: Manual Transmission Fluid (MTF) as specified in the manual.

Known Issues

Common Wear Items:

Suspension components (ball joints, tie rods, bushings), O2 sensors, ignition coils, and exhaust system components.

Engine Specific Concerns:

Potential for head gasket issues on some DOHC engines under high stress or poor maintenance. Timing belt tensioner and water pump should be replaced simultaneously.

📚 Vehicle History

Brand Heritage

Manufacturer:

Chrysler, a division of Stellantis (formerly Fiat Chrysler Automobiles).

Model Evolution

Generation Context:

The 2005 model year represents a facelift of the second-generation Neon, introduced for the 2000 model year.

Facelift Details:

The facelifted model featured updated front and rear styling, interior refinements, and powertrain improvements over the initial second-gen model.

Production

Production Period:

The Chrysler Neon was produced from 1994 to 2005 in North America.

Manufacturing Location:

Primarily manufactured at Chrysler's Belvidere, Illinois assembly plant.

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

The original Neon was notably a Car and Driver 10Best winner for 1995 and 1996, setting a benchmark for its class at launch.

Segment Competitiveness:

Competed against vehicles like the Honda Civic, Toyota Corolla, Ford Focus, and Chevrolet Cavalier.