🏷️ Basic Information

Make:

Chrysler

Model:

Voyager

Year:

2005

Platform Code:

NS/GS (related to Dodge Caravan/Grand Caravan, Plymouth Voyager)

👋 Introduction

Vehicle Segment:

Minivan

Target Demographic:

Families seeking practical, spacious, and versatile transportation

Key Competitors:

Dodge Grand Caravan, Toyota Sienna, Honda Odyssey, Ford Freestar

Defining Characteristics:

Spacious interior, flexible seating configurations, family-oriented features, practicality

Manual Benefit For Owner:

Empowers owners to perform routine maintenance, diagnose issues, and undertake repairs, saving on labor costs and extending vehicle life.

Manual Benefit For Technician:

Provides accurate, factory-specified procedures and technical data for efficient and correct vehicle servicing.

📋 Manual Details

Market Coverage:

North America (primarily USA, Canada)

Trim Levels Covered:

All available trim levels for the 2005 Chrysler Voyager

Estimated Page Count:

Hundreds (specific number not provided, but indicative of comprehensive coverage)

Manual Type:

Factory Service Repair Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Powertrain:

Engine, transmission, drivetrain, fuel system, exhaust system

Chassis:

Suspension (front and rear), steering, brakes (hydraulic and power assist), wheels and tires

Electrical:

Body electrical systems, lighting, instrumentation, power accessories, charging system, starting system, audio systems, HVAC controls

Body And Trim:

Exterior body panels, interior trim, doors, windows, seats, liftgate, roof rack (if applicable), bumpers

Heating Ventilation And Air Conditioning HVAC:

Components, operation, diagnostics, refrigerant system, climate control modules

Safety Systems:

Airbags, seat belts, anti-lock braking system (ABS) diagnostics, traction control (if equipped)

Maintenance Procedures:

Routine maintenance, fluid checks and changes, filter replacements, inspections, lubrication

Diagnostic Procedures:

Troubleshooting charts, symptom-based diagnosis, fault code interpretation, diagnostic tool usage

Repair Procedures:

Step-by-step instructions for component removal, installation, and adjustment

Engine Overhaul:

Detailed procedures for engine disassembly, inspection, repair, and reassembly

Transmission Repair:

Procedures for automatic transmission disassembly, component replacement, and assembly

Electrical Diagnostics:

Wiring diagrams, component testing, circuit diagnosis, module programming

Depth Of Coverage:

Comprehensive, covering all aspects from basic maintenance to advanced diagnostics and complete rebuilds

Diagnostic Capabilities:

Detailed troubleshooting trees, common fault identification, and repair strategies

Specifications And Tolerances:

Precise torque values, clearance specifications, and measurement guidelines

📊 Manual Specifications

File Format:

PDF

Print Quality Indicator:

Printable (allows users to print entire manual or specific pages)

Binding Type:

Not applicable (digital format)

Paper Type:

Not applicable (digital format)

⚙️ Engine Specifications

Engine Code And Displacement 1:

3.3L V6 (201 cu in), EER (2004-2005)

Horsepower 1:

Approx. 180-185 hp

Torque 1:

Approx. 200-210 lb-ft

Engine Type 1:

Overhead Valve (OHV)

Fuel Delivery 1:

Multi-point Fuel Injection (MPI)

Engine Code And Displacement 2:

3.8L V6 (230 cu in), L32 (2001-2005)

Horsepower 2:

Approx. 200-205 hp

Torque 2:

Approx. 230-235 lb-ft

Engine Type 2:

Overhead Valve (OHV)

Fuel Delivery 2:

Multi-point Fuel Injection (MPI)

Emission Standards:

Federal EPA standards

Fuel Type Requirement:

Unleaded gasoline, minimum 87 octane

Fuel Tank Capacity:

Approx. 20 gallons

🔧 Transmission

Transmission Type:

4-speed automatic transmission

Transmission Model 1:

41TE (for 3.3L engine)

Transmission Model 2:

42LE (for 3.8L engine)

Optional Transmission:

None offered for 2005 model year

Transmission Fluid Type:

ATF+4 (Automatic Transmission Fluid)

Drive Configuration:

Front-Wheel Drive (FWD)

📐 Dimensions

Wheelbase:

Approx. 112.1 inches (standard wheelbase)

Length:

Approx. 177.5 inches (standard wheelbase)

Width:

Approx. 72.0 inches

Height:

Approx. 67.5 inches

Passenger Capacity:

7-passenger seating (standard)

Max Cargo Volume:

Approx. 140-150 cubic feet (with rear seats removed)

Curb Weight:

Approx. 3800-4200 lbs (depending on engine and equipment)

Gross Vehicle Weight Rating Gvw:

Approx. 5500-5700 lbs

🛡️ Safety Features

NHTSA Frontal Crash Test Driver:

4-star (for models with side airbags, 5-star on some configurations)

NHTSA Frontal Crash Test Passenger:

4-star

NHTSA Side Impact Crash Test Front Seat:

4-star

NHTSA Side Impact Crash Test Rear Seat:

4-star

IIHS Front Offset Crash Test:

Acceptable (based on historical data for this platform)

Anti Lock Braking System ABS:

Standard

Traction Control System TCS:

Optional

Airbag System:

Frontal airbags (driver and passenger), optional side curtain airbags

Seat Belt System:

3-point seat belts for all seating positions, adjustable front seat belts, LATCH child seat anchors

💡 Technology Features

Audio System:

AM/FM stereo with CD player, optional premium audio systems, rear-seat entertainment systems available on higher trims.

Climate Control:

Manual or automatic climate control systems

Cruise Control:

Standard

Parking Assist:

Optional rear park assist sensors on some models.

Power Outlets:

12V accessory power outlets

Remote Keyless Entry:

Standard or optional

🔧 Maintenance

Oil Change Interval:

Every 3,000-7,500 miles or 3-6 months (depending on oil type and driving conditions, refer to manual for specific recommendations)

Air Filter Replacement Interval:

Every 15,000-30,000 miles

Spark Plug Replacement Interval:

Every 60,000-100,000 miles (depending on plug type)

Transmission Fluid Change Interval:

Every 30,000-60,000 miles (under normal/severe conditions, consult manual)

Engine Oil Specification:

SAE 5W-30 (preferred) or 10W-30, meeting Chrysler MS-6395 specification

Coolant Specification:

Chrysler HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, typically Mopar orange or equivalent.

Brake Fluid Specification:

DOT 3

Power Steering Fluid Specification:

Chrysler MS-5901 or equivalent

Common Problems:

Transmission issues (slipping, harsh shifting, solenoid failures), engine oil leaks (valve cover gaskets, oil pan gaskets), EGR valve clogging, power steering pump noise, suspension component wear (ball joints, tie rod ends), HVAC blower motor failures, rear axle seal leaks.

Electrical Quirks:

Intermittent power locks, faulty window regulators, instrument cluster failures (common in Chrysler products of this era).

Best Practices:

Regularly inspect and change fluids, maintain tire pressure, check brake pads and rotors, listen for unusual noises, and address minor issues promptly to prevent major failures.

📚 Vehicle History

Chrysler Heritage:

Chrysler Corporation, a historic American automaker known for innovation and market leadership, particularly in the minivan segment.

Voyager Lineage:

The Voyager was a key player in the minivan market, evolving from its initial introduction as a pioneer alongside the Dodge Caravan. This generation is part of the third (NS) and fourth (GS) iterations, with the 2005 model being near the end of the GS generation.

Production Location:

Windsor, Ontario, Canada (primary assembly plant for Chrysler minivans)

Production Years For This Generation:

NS (1996-2000), GS (2001-2007)

🏆 Awards & Recognition

Previous Generation Accolades:

Minivans from this platform (Caravan/Voyager) have historically received accolades for practicality and value, often appearing on 'best family vehicle' lists in their respective years.

Consumer Reports Reliability:

Varies by year and specific components; the manual helps address common reliability concerns.

Compliance Standards:

Meets all US Federal Motor Vehicle Safety Standards (FMVSS) for the 2005 model year.