🏷️ Basic Information

Make:

Chrysler

Model:

Voyager

Year:

2005

Generation Code:

RG (North America)

Platform:

NS (platform shared with Dodge Caravan and Plymouth Voyager)

👋 Introduction

Segment:

Minivan

Target Audience:

Families, people requiring versatile cargo and passenger space

Key Competitors:

Honda Odyssey, Toyota Sienna, Ford Freestar, Kia Sedona, Hyundai Entourage

Vehicle Type:

Front-engine, front-wheel-drive minivan

Interior Versatility:

Known for flexible seating configurations, Stow 'n Go seating was introduced in later generations but this RG generation offered good utility.

Powertrain Options:

Reliable V6 engine options focused on smooth power delivery and reasonable fuel economy for its class.

📋 Manual Details

Engine Coverage:

All gasoline engine variants for 2005 Chrysler Voyager

Transmission Coverage:

Automatic transmission variants

Chassis Coverage:

Suspension, steering, brakes, exhaust

Electrical Coverage:

Wiring diagrams, lighting, accessories, charging system, starting system, Body Control Module (BCM), Powertrain Control Module (PCM)

Body Coverage:

Body panels, doors, interior trim, HVAC system, seats

Estimated Page Count:

1500-2000 (typical for comprehensive workshop manuals)

Type:

Workshop Service Manual / Repair Manual

Language:

English

Format:

PDF

📖 Manual Coverage

Powertrain:

Engine mechanicals, fuel delivery, ignition, cooling, lubrication, exhaust systems.

Drivetrain:

Automatic transmission operation, diagnosis, repair, and overhaul; driveline components.

Braking System:

Hydraulic system, ABS (Anti-lock Braking System), parking brake, disc and drum brake servicing.

Steering Suspension:

Power steering system, suspension components (struts, control arms, bushings), alignment procedures.

Climate Control:

HVAC (Heating, Ventilation, and Air Conditioning) system diagnosis and repair, including refrigerant handling.

Electrical Electronics:

Comprehensive coverage of the vehicle's electrical architecture, including diagnostics for Body Control Module (BCM), Powertrain Control Module (PCM), and various sensors and actuators.

Maintenance:

Oil changes, filter replacements, spark plug replacement, belt inspection and replacement, fluid checks and top-offs.

Diagnostics Troubleshooting:

Diagnostic trouble code (DTC) interpretation, symptom-based troubleshooting guides, component testing procedures.

Repair Overhaul:

Detailed step-by-step instructions for component removal, installation, and overhaul, including engine, transmission, and braking system repairs.

Body Repair:

Procedures for body panel alignment, door hinge and lock repair, interior trim replacement.

Depth:

Comprehensive, suitable for professional technicians and advanced DIY mechanics. Includes detailed diagnostic procedures, specifications, and torque values.

📊 Manual Specifications

File Type:

PDF

Searchability:

Searchable text content

Quality:

High-resolution scans with clear diagrams and text

Binding:

N/A (Digital Download)

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Code Common:

EDZ (3.3L V6 OHV)

Displacement:

3.3 Liters

Configuration:

V6, Overhead Valve (OHV)

Horsepower Est:

180-190 hp @ 5200 rpm (estimated for 3.3L)

Torque Est:

200-210 lb-ft @ 3400 rpm (estimated for 3.3L)

Engine Code Optional:

EGA (3.8L V6 OHV)

Displacement Optional:

3.8 Liters

Horsepower Optional Est:

200-215 hp @ 5200 rpm (estimated for 3.8L)

Torque Optional Est:

240-250 lb-ft @ 3800 rpm (estimated for 3.8L)

Fuel Type:

Unleaded Gasoline

Fuel Delivery:

Multi-Point Fuel Injection (MPI)

Emission Controls:

Catalytic converter, Oxygen sensors, EGR system

🔧 Transmission

Type Standard:

4-speed Automatic Transaxle

Type Optional:

N/A (Most models featured a 4-speed automatic)

Gear Ratios:

Specific gear ratios for each transmission model are detailed within the manual.

Fluid Type:

ATF+4 (Automatic Transmission Fluid)

Fluid Capacity Est:

Approximately 4.0-4.5 quarts (for drain and refill)

📐 Dimensions

Length Est:

Approx. 190-193 inches

Width Est:

Approx. 72-74 inches

Height Est:

Approx. 67-69 inches

Seating Capacity:

7 passengers (typically 2-2-3 configuration)

Cargo Volume Behind 3Rd Row Est:

Approx. 20-30 cubic feet

Curb Weight Est:

Approx. 3800-4300 lbs

🛡️ Safety Features

NHTSA Frontal Driver Est:

Good (typically)

NHTSA Frontal Passenger Est:

Good (typically)

NHTSA Side Driver Est:

Acceptable/Good (depending on specific testing and equipment)

ABS:

Standard on most trims

Traction Control:

Optional on some models

Airbags Front:

Standard driver and passenger front airbags

Airbags Side:

Optional side-impact airbags for front occupants

Seatbelts:

3-point seatbelts for all seating positions, pretensioners for front seats.

💡 Technology Features

Audio System:

Standard AM/FM stereo with CD player. Optional premium audio systems and rear-seat entertainment systems were available on higher trims.

Navigation:

Optional factory navigation system available on select models.

Cruise Control:

Standard on most trims.

Parking Sensors:

Optional rear parking assist sensors.

Power Outlets:

12V auxiliary power outlets for accessories.

🔧 Maintenance

Oil Change Interval:

Every 7,500 miles or 6 months (whichever comes first), under normal driving conditions. Severe conditions may require more frequent changes.

Engine Coolant Flush Interval:

Every 100,000 miles or 5 years for the initial service, then every 50,000 miles or 5 years thereafter.

Transmission Fluid Change Interval:

Check every 30,000 miles, change as needed or approximately every 60,000 miles under normal conditions.

Spark Plug Replacement Interval:

Approximately 100,000 miles for the original platinum-tipped spark plugs.

Engine Oil Spec:

SAE 5W-30, API Certified (check manual for specific Chrysler MS-6395 or equivalent)

Coolant Spec:

Chrysler HOAT (Hybrid Organic Acid Technology) or equivalent, ethylene glycol based, 50/50 mix with distilled water.

Brake Fluid Spec:

DOT 3

Common Problem Power Steering:

Power steering pump leaks or whine, often due to aging seals or fluid degradation.

Common Problem HVAC:

Blend door actuator failure leading to improper temperature control or air direction.

Common Problem Transaxle:

Slipping or harsh shifting, sometimes related to solenoid pack issues or torque converter problems.

Common Problem Electrical:

Issues with power window motors, power door locks, and instrument cluster failures (e.g., flickering gauges).

📚 Vehicle History

Brand Specialty:

Chrysler has a long history of innovation in the minivan segment, pioneering many features that became industry standards.

Generation Context:

The 2005 Voyager is part of the third generation (RS) of Chrysler minivans, which ran from 1996-2007. This generation saw significant updates including improved styling, safety, and powertrain options.

Rg Generation Updates:

The RG generation (often referred to as the 'Grand Voyager' in some markets) introduced a more aerodynamic design and a stiffer unibody construction compared to previous generations.

Assembly Locations:

Windsor, Ontario, Canada; St. Louis, Missouri, USA

Production Years Model Line:

1984–2003 (Voyager/Grand Voyager in North America), later renamed Town & Country.

🏆 Awards & Recognition

Safety Awards Common:

The Dodge Grand Caravan and Chrysler Voyager (sharing platforms) often received 'Top Safety Pick' or similar accolades from organizations like the IIHS and NHTSA during this era due to strong crash test performance.

Consumer Reports Rating Era:

Consumer Reports ratings for this generation varied, with some praise for utility and comfort, but common criticisms revolving around reliability in certain areas like the transmission and electrical systems.