Segment:
Compact family car
Body Styles Covered:
Hatchback (3-door, 5-door), Estate (SW), Coupe (2-door)
Key Competitors:
Ford Focus, Volkswagen Golf, Opel Astra, Renault Mégane
Design Philosophy:
Citroën's focus on comfort, practicality, and innovative design.
Powertrain Emphasis:
Efficient and reliable 1.4 HDi diesel engine for economy.
Target Audience:
Families, commuters seeking fuel efficiency and comfort.
Engine Mechanical:
Complete overhaul procedures, cylinder head, pistons, crankshaft, camshaft, timing belt, lubrication system, cooling system.
Engine Management:
Fuel injection system (Common Rail Direct Injection), glow plug system, exhaust gas recirculation (EGR), emission control systems, diagnostic trouble codes (DTCs).
Transmission:
Manual transmission (ML5C, BE4 family), clutch operation, gearbox overhaul, differential, driveshafts, gearbox oil specifications and replacement.
Brakes:
Front and rear brake system components, hydraulic circuits, ABS system, brake fluid specifications, bleeding procedures, parking brake.
Suspension Steering:
Front and rear suspension components, shock absorbers, springs, control arms, wheel bearings, power steering system, steering rack, alignment specifications.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting system, fuses and relays, body control module (BCM), wiring diagrams for all circuits.
Bodywork Chassis:
Body panel removal and installation, door mechanisms, glass replacement, interior trim, chassis components, rust prevention.
HVAC:
Air conditioning system, heater, ventilation, refrigerant types, charging procedures, component replacement.
Routine Maintenance:
Oil and filter changes, air filter replacement, fuel filter replacement, coolant checks, brake fluid checks, tire pressure adjustments.
Major Repairs:
Engine rebuild, transmission overhaul, clutch replacement, suspension component replacement, brake caliper overhauls.
Diagnostics:
Step-by-step diagnostic procedures for common and uncommon faults, fault code interpretation, circuit testing.
Troubleshooting:
Fault finding charts, symptom-based troubleshooting guides.
Specifications:
Torque values for all fasteners, clearances, fluid capacities, and technical data for all components.
Depth:
Detailed workshop-level repair procedures, suitable for professional technicians and advanced DIY mechanics.
Engine Type:
Inline 4-cylinder Diesel
Bore X Stroke:
73.7 mm x 82.0 mm
Compression Ratio:
17.9:1
Valve Train:
SOHC, 8 valves
Horsepower:
70 PS (69 bhp; 51 kW) at 4000 rpm
Torque:
150 Nm (111 lb-ft) at 1750 rpm
Injection Type:
Common Rail Direct Injection (CRDi) with Variable Geometry Turbocharger (VGT)
Fuel Filter Part Number Example:
Citroën/Peugeot OE: 190177 (check specific VIN)
Oil Capacity With Filter:
4.25 Liters (approx.)
Recommended Oil Viscosity:
Total Quartz 7000 10W-40 or equivalent meeting PSA B71 2295 specification.
Length:
Approx. 4130 mm (Hatchback)
Height:
Approx. 1420 mm (Hatchback)
Wheelbase:
Approx. 2605 mm
Boot Capacity Hatchback:
Approx. 380 Liters (seats up)
Boot Capacity Estate:
Approx. 514 Liters (seats up)
Kerb Weight:
Approx. 1130 kg (Hatchback)
Gross Vehicle Weight:
Approx. 1660 kg
Standard Tire Size:
175/65 R14 or 185/65 R15 (depending on trim)
Euro Ncap Rating:
4 Stars (Xsara generation)
ABS:
Standard on most models
Electronic Stability Program Esp:
Optional on some higher trims
Traction Control:
Optional on some higher trims
Airbags:
Driver, passenger, side airbags (depending on trim level).
Seatbelts:
Pre-tensioning front seatbelts, 3-point rear seatbelts.
Child Seat Anchors:
ISOFIX points available on rear seats (depending on market/trim).
Audio System:
Radio/CD player with steering wheel controls (optional), basic speaker systems.
Display:
Digital display for time, radio, and basic vehicle information.
Cruise Control:
Optional on higher trims.
Parking Sensors:
Rear parking sensors were an optional extra on later models.
Bluetooth:
Not typically fitted as standard in 2005; aftermarket solutions common.
Aux Input:
Rarely fitted as standard; often requires aftermarket modification.
Oil And Filter Change:
Every 20,000 km or 1 year, whichever comes first (or 15,000 km for severe conditions).
Air Filter Replacement:
Every 60,000 km or 3 years.
Fuel Filter Replacement:
Every 40,000 km or 2 years.
Coolant Replacement:
First at 120,000 km or 4 years, then every 60,000 km or 2 years thereafter.
Timing Belt Replacement:
Every 120,000 km or 10 years (for HDi models).
Power Steering Fluid:
ATF Dexron III or equivalent.
Egr Valve Blockage:
Common issue with diesel engines, leading to reduced performance and warning lights.
Dpf Issues:
Although not standard on all 1.4 HDi variants from this year, if equipped, DPF regeneration issues can occur.
Suspension Wear:
Wear in suspension bushings and ball joints, particularly on higher mileage vehicles.
Electrical Gremlins:
Intermittent electrical faults can occur, often related to wiring or body control module issues.
Citroen Legacy:
Citroën's history of innovative and comfortable automotive design, dating back to the early 20th century.
Xsara Lineage:
Successor to the Citroën ZX, part of Citroën's strategy to offer a diverse range of compact and family cars.
Second Generation:
The 2005 model year represents the facelifted second generation of the Xsara, which debuted in 1997.
Production Years:
1997 – 2006
Manufacturing Locations:
Primarily France (Mulhouse), Spain (Vigo), Iran, and Egypt.