CITROEN XSARA PICASSO 1.6i 2005 Service Repair Manual

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🏷️ Basic Information Identification Make: Citroën Model: Xsara Picasso Year: 2005 Engine: 1.6i (Petrol) 👋 Introduction Market Position Vehicle Segment: Compact MPV (Multi-Purpose Vehicle) Target Audience: Families, individuals requiring versatile...

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标签: 2005 Car Cars Citroen XSARA XSARA PICASSO

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Description

🏷️ Basic Information

Identification

Make:

Citroën

Model:

Xsara Picasso

Year:

Engine:

1.6i (Petrol)

👋 Introduction

Market Position

Vehicle Segment:

Compact MPV (Multi-Purpose Vehicle)

Target Audience:

Families, individuals requiring versatile and practical transportation

Competitive Analysis

Key Competitors:

Renault Scénic, Ford C-Max, Volkswagen Touran, Opel/Vauxhall Zafira

Key Differentiators:

Distinctive French styling, spacious and modular interior, comfortable ride quality

Key Features

Interior Versatility:

Sliding rear seats, fold-flat seating configurations, ample storage compartments

Design Philosophy:

Emphasis on practicality, comfort, and distinctive 'monospace' styling

📋 Manual Details

Coverage Areas

Manual Type:

Service and Repair Manual

Language:

English

Format:

Digital (likely PDF)

Page Count

Page Count:

Estimated 1000+ pages (typical for a comprehensive service manual)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine overhaul, cylinder head, pistons, crankshaft, timing belt/chain, lubrication system, cooling system

Engine Management:

Fuel injection, ignition system, emissions control, sensors, ECU diagnostics, troubleshooting

Transmission:

Manual transmission overhaul, clutch system, gearbox components, fluid replacement

Brakes:

Brake system diagnosis, ABS, hydraulic components, disc and drum brake service, fluid replacement

Suspension:

Front and rear suspension components, shock absorbers, springs, control arms, alignment specifications

Steering:

Power steering system, steering rack, tie rod ends, steering column

Electrical System:

Battery, charging system, starter motor, lighting, horns, wipers, power windows, central locking

Body And Chassis:

Body panels, doors, windows, interior trim, chassis repair, welding procedures

HVAC:

Heating, ventilation, and air conditioning system diagnosis and repair

Body Electrical Features:

Keyless entry, alarm system, dashboard instruments, audio system wiring

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs

Troubleshooting Diagnostics:

Step-by-step diagnostic flowcharts, common fault identification and repair

Engine Repair:

Full engine rebuild procedures, component replacement, timing adjustments

Transmission Repair:

Gearbox repair, clutch replacement, linkage adjustment

Brake System Repair:

Brake pad/disc replacement, caliper overhaul, bleeding procedures

Suspension Component Replacement:

Ball joint, tie rod end, shock absorber replacement

Electrical Component Testing And Replacement:

Alternator, starter, sensors, actuators

Bodywork And Panel Repair:

Door mirror replacement, bumper repair, rust prevention

HVAC System Repair:

Component replacement, refrigerant handling (with safety warnings)

Technical Depth

Depth Level:

Comprehensive (from basic maintenance to complete overhaul and diagnostics)

Diagnostic Information:

OBD-II codes, sensor data interpretation, wiring diagrams, component testing procedures

Torque Specifications:

Detailed torque values for all critical fasteners across all systems

Clearances And Tolerances:

Engine component clearances, brake shoe adjustment specifications

Wiring Diagrams:

Complete electrical schematics for all vehicle systems

Special Tool Requirements:

Identification of necessary special tools for specific repair procedures

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Searchability:

Searchable text content for quick information retrieval

Printability:

Printable pages for workshop use

Print Quality

Image Resolution:

High-resolution diagrams, illustrations, and photographs

Layout:

Clear and organized layout with logical flow of information

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

Likely EW7J4 or similar TU series variant

Displacement:

1587 cc (1.6 Liters)

Configuration:

Inline 4-cylinder, 16-valve

Bore X Stroke:

Approximately 83 mm x 73 mm

Performance

Horsepower:

Approximately 110 PS (108 bhp / 81 kW) at 6000 rpm

Torque:

Approximately 147 Nm (108 lb-ft) at 4000 rpm

Fuel System

Fuel Type:

Unleaded Petrol (Gasoline)

Fuel Delivery:

Multi-point fuel injection (MPI)

Emissions Standard:

Likely Euro 3 or Euro 4 compliant

🔧 Transmission

Standard

Transmission Type:

5-speed Manual Transmission (BE series)

Optional

Transmission Type:

4-speed Automatic Transmission (AL4/DP0, depending on market/spec)

Features

Clutch Type:

Dry single plate clutch

Gear Ratios:

Specific ratios detailed in the manual for both manual and automatic transmissions

Transmission Fluid Type:

Specific ATF (Automatic Transmission Fluid) for automatic; gear oil for manual (details in manual)

📐 Dimensions

Exterior

Length:

Approximately 4252 mm

Width:

Approximately 1755 mm

Height:

Approximately 1640 mm

Wheelbase:

Approximately 2605 mm

Interior

Seating Capacity:

5 Seats

Passenger Volume:

Generous interior volume for its class

Cargo

Luggage Capacity Min:

Approximately 550 liters (with rear seats in place)

Luggage Capacity Max:

Over 1970 liters (with rear seats folded/removed)

Weights

Kerb Weight:

Approximately 1250 - 1350 kg (depending on trim and options)

Gross Vehicle Weight:

Refer to vehicle identification plate, typically around 1800-1900 kg

🛡️ Safety Features

Ratings

Euro Ncap Rating:

4 Stars (for adult occupant protection in original Euro NCAP tests)

Active Features

Anti-lock Braking System (Standard on most models)

Esp Optional:

Electronic Stability Programme (ESP) - Optional or standard on higher trims

Traction Control:

Traction Control System (often linked with ESP)

Passive Features

Airbags:

Front airbags, side airbags, curtain airbags (depending on trim)

Seatbelts:

Three-point seatbelts with pretensioners and force limiters

Isofix Mounts:

ISOFIX child seat mounting points

💡 Technology Features

Infotainment

Audio System:

Factory fitted radio/CD player with basic controls, possibly steering wheel remote

Display:

Central digital display for climate control, radio information, and trip computer.

Driver Assistance

Cruise Control:

Optional cruise control system available on some trims.

Connectivity

Bluetooth Handsfree:

Limited availability on 2005 models, more common in later iterations or aftermarket.

Aux Input:

May be present on some audio systems for external device connectivity.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 12,500 miles or 1 year (whichever comes first), refer to manual for precise schedule.

Timing Belt Replacement:

Crucial: Typically every 70,000 - 90,000 miles or 5-7 years. Consult manual for exact interval and procedure.

Other Intervals:

Spark plugs, brake fluid, coolant, transmission fluid, air filters at specified intervals detailed in manual.

Fluid Specifications

Engine Oil Type:

API SL or higher, ACEA A3/B4 or A5/B5, viscosity grade 5W-40 or 5W-30 (check manual for specific recommendations)

Engine Oil Capacity:

Approximately 3.7 - 4.0 liters (with filter)

Coolant Type:

Ethylene glycol-based antifreeze, pink/purple color (PSA specific or equivalent, e.g., Glikol)

Brake Fluid Type:

DOT 4 (Low Viscosity)

Power Steering Fluid:

LHM Plus (Hydraulic Fluid) or equivalent specified by Citroën for hydraulic systems.

Known Issues

Coil Spring Breakage:

Front coil springs can be prone to snapping, particularly upper mounts.

ABS Sensor Failure:

ABS wheel speed sensor failures leading to ABS/ESP warning lights.

Rear Beam Suspension:

While generally robust, wear in needle bearings can occur. Manual will detail inspection and potential refurbishment.

Electric Window Regulators:

Window regulator mechanisms can fail over time.

E G Automatic Transmission Issues:

The AL4/DP0 automatic transmission can be prone to solenoid issues and fluid degradation if not maintained.

📚 Vehicle History

Brand Heritage

Citroen Legacy:

Citroën, a French manufacturer known for innovative and comfortable vehicles since 1919.

Model Evolution

Xsara Picasso Launch:

Introduced in 1999 as a compact MPV based on the Citroën Xsara platform.

Facelift 2004:

Received a significant facelift in late 2004 for the 2005 model year, featuring updated styling and interior improvements.

Production

Production Period:

1999 - 2010 (original generation)

Manufacturing Locations:

Primarily France (Vigo) and Portugal.

🏆 Awards & Recognition

Recognitions

Popular Compact Mpv:

Consistently ranked as a popular and practical choice in the compact MPV segment during its production run.

Value For Money:

Often praised for its value proposition, offering significant interior space and practicality at a competitive price point.