CITROEN XSARA PICASSO 2.0i 16V 2005 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Citroën Model: Xsara Picasso Year: 2005 Engine Variant: 2.0i 16V Codes Engine Code Common: EW10J4 (RFN) Chassis Code: N0 👋 Introduction Market Position Vehicle Segment:...

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Description

🏷️ Basic Information

Identification

Make:

Citroën

Model:

Xsara Picasso

Year:

Engine Variant:

2.0i 16V

Codes

Engine Code Common:

EW10J4 (RFN)

Chassis Code:

👋 Introduction

Market Position

Vehicle Segment:

Compact MPV (Multi-Purpose Vehicle)

Target Audience:

Families, individuals seeking practicality and versatility

Competitive Analysis

Key Competitors:

Renault Scénic, Ford Focus C-Max, Volkswagen Touran, Fiat Multipla

Key Features

Design Philosophy:

Ergonomic, spacious interior with flexible seating and excellent visibility.

Practicality:

Sliding rear seats, ample storage compartments, flat-folding rear seats for large cargo space.

Comfort:

Citroën's renowned ride comfort, often attributed to hydraulic suspension elements (though less prominent in this generation compared to earlier models).

📋 Manual Details

Coverage Areas

Manual Type:

Full Service & Repair Manual

Language:

English

Format:

Digital (PDF)

Page Count

Estimated Pages:

1500+

📖 Manual Coverage

Systems Covered

Engine:

Full overhaul, diagnostics, timing belt, cooling, lubrication, fuel injection (MPI), ignition, exhaust

Transmission:

Manual (ML5C) and Automatic (AL4) transmission repair, fluid service, clutch replacement, torque converter

Brakes:

Hydraulic system, ABS, EBD, disc brake overhaul, pad/rotor replacement, fluid flush

Suspension:

Front struts, rear torsion beam, bushings, wheel bearing replacement, alignment specifications

Steering:

Power steering system diagnosis, pump, rack and pinion repair, tie rod ends

Electrical:

Wiring diagrams, BSI (Body Systems Interface) functions, lighting, instrumentation, starter, alternator, battery, fuse/relay locations

HVAC:

Air conditioning system, heater core, blower motor, climate control diagnosis

Bodywork:

Panel removal/installation, door mechanisms, glass, exterior trim, interior trim, seats

Procedures Included

Maintenance:

Oil change intervals, filter replacement, spark plug replacement, coolant flush, brake fluid flush, air filter replacement, cabin filter replacement

Troubleshooting:

Diagnostic charts for common symptoms (engine misfires, starting issues, electrical faults, brake noise)

Repair:

Step-by-step instructions for component replacement and overhaul

Diagnostics:

OBD-II trouble code interpretation, sensor testing, actuator testing

Calibration:

Throttle body calibration, sensor relearn procedures

Technical Depth

Depth:

Comprehensive (from basic maintenance to complete engine and transmission rebuilds)

📊 Manual Specifications

File Format

File Type:

Searchability:

Fully searchable text content

Printability:

Printable pages

Resolution:

High-resolution scans for clarity

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Name:

2.0i 16V (EW10J4)

Engine Type:

Inline 4-cylinder, naturally aspirated gasoline

Displacement:

1997 cc (2.0 Liters)

Bore X Stroke:

85 mm x 88 mm

Compression Ratio:

10.5:1

Valve Train:

DOHC, 4 valves per cylinder, Variable Valve Timing (VVT)

Performance

Horsepower:

136 PS (134 bhp / 100 kW) @ 6000 rpm

Torque:

190 Nm (140 lb-ft) @ 4000 rpm

Fuel System

Fuel Injection:

Multi-Point Fuel Injection (MPI) with electronic engine management (ECU)

Fuel Type:

Unleaded Gasoline (RON 95 recommended)

Emissions Standard:

Euro 3 / Euro 4 (depending on market specification)

🔧 Transmission

Standard

Standard Transmission:

5-speed Manual (ML5C)

Optional

Optional Transmission:

4-speed Automatic (AL4) with Tiptronic sequential shifting

Features

Manual Clutch:

Hydraulically operated single dry plate clutch

Automatic Features:

Electronic control, 'Snow' and 'Sport' modes (on some variants)

📐 Dimensions

Exterior

Length:

4252 mm (167.4 in)

Width:

1750 mm (68.9 in)

Height:

1657 mm (65.2 in)

Wheelbase:

2700 mm (106.3 in)

Interior

Seating Capacity:

Cargo

Cargo Volume Min:

550 Liters (19.4 cu ft) with rear seats in place

Cargo Volume Max:

1970 Liters (69.6 cu ft) with rear seats folded

Weights

Curb Weight:

Approx. 1360 kg (2998 lbs) (Manual Transmission)

Gross Vehicle Weight Rating:

Approx. 1970 kg (4343 lbs)

🛡️ Safety Features

Ratings

Euro Ncap Rating:

4 Stars (Adult Occupant Protection)

Active Features

Standard, with EBD (Electronic Brakeforce Distribution) and Emergency Brake Assist (EBA)

Esp Optional:

Optional on higher trims or later models

Passive Features

Airbags:

Driver and front passenger airbags (standard), side airbags (optional/standard on some trims)

Seatbelts:

3-point seatbelts with pretensioners and load limiters for front seats, 3-point seatbelts for rear seats

Child Seats:

ISOFIX mounting points for child seats

Body Structure:

Reinforced safety cell with crumple zones

💡 Technology Features

Infotainment

Audio System:

Factory fitted radio/CD player with steering wheel mounted controls (on higher trims). Aux-in and Bluetooth were less common for 2005 models, often aftermarket additions.

Display:

Central digital display for radio, climate control, and trip computer.

Driver Assistance

Cruise Control:

Available on some higher trim levels.

Parking Sensors:

Rear parking sensors available as an option.

Connectivity

Bluetooth:

Not standard, typically an optional accessory or aftermarket installation.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 20,000 km (12,500 miles) or 12 months, whichever comes first. (Check specific model year/region recommendations.)

Timing Belt Replacement:

Every 120,000 km (75,000 miles) or 5 years, whichever comes first. Critical item, failure can cause severe engine damage.

Spark Plug Replacement:

Every 60,000 km (37,500 miles) (Iridium type recommended)

Coolant Replacement:

Every 4 years or 80,000 km (50,000 miles)

Fluid Specifications

Engine Oil Specification:

SAE 5W-40 or 10W-40, meeting PSA Peugeot-Citroën approval B71 2295 or B71 2300 (e.g., Total Quartz 7000/9000)

Engine Oil Capacity:

4.25 Liters (4.5 US Quarts)

Coolant Type:

Ethylene glycol-based coolant with anti-corrosion additives, typically pink or red (PSA S71 2710 compliant)

Brake Fluid Type:

DOT 4

Power Steering Fluid:

LHM (Low Hydrocarbon Mineral) fluid or equivalent (check reservoir label, typically green)

Transmission Fluid Manual:

75W-80 GL-4 (e.g., Total Transmission Dual FE 75W-80)

Transmission Fluid Automatic:

LT 71141 or equivalent (e.g., Total Fluide AT42)

Known Issues

Ignition Coils:

Prone to failure, causing misfires and rough running.

ABS Sensor Ring:

Corrosion and failure of ABS sensor rings on drive shafts can lead to ABS warning lights and system malfunction.

Rear Wheel Bearings:

Can wear prematurely, causing humming or grinding noises from the rear.

Clutch Actuator:

Hydraulic clutch release bearing (concentric slave cylinder) can leak or fail, making clutch operation difficult.

Bui System:

BSI (Body Systems Interface) or SAM (Signal Acquisition Module) failures can cause intermittent electrical issues affecting various systems (lighting, central locking, etc.).

Exhaust Hangers:

Rubber exhaust hangers can deteriorate, leading to a rattling exhaust system.

📚 Vehicle History

Brand Heritage

Citroen Legacy:

Citroën, a French manufacturer with a long history of innovative and comfortable vehicles, dating back to André Citroën's first car in 1919.

Model Evolution

Picasso Lineage:

The Xsara Picasso is the first generation of Citroën's successful compact MPV line, building on the success of the larger Evasion and sharing its platform with the Xsara hatchback.

Generation Timeline:

First generation launched in 1999, with significant facelift/updates occurring around 2004. This 2005 model represents the updated version.

Production

Production Period:

1999 - 2010 (original generation, followed by C4 Picasso)

Manufacturing Locations:

Primarily Villaverde, Madrid, Spain; also other PSA Group plants.

🏆 Awards & Recognition

Recognitions

Model Acclaim:

The Picasso line, including the Xsara Picasso, was consistently praised for its practicality, interior space, and ride comfort, earning it a strong following in the family car market.

Ratings

Consumer Satisfaction:

Varied by region and year, but generally seen as a competent and practical family vehicle with good value for money.

Certifications

Manufacturer Standards:

Adheres to PSA Peugeot-Citroën's stringent manufacturing and quality standards.