🏷️ Basic Information

Make:

Citroën

Model:

Xsara Picasso

Year:

2005

Engine:

2.0i 16V (EW10J4)

Engine Code:

EW10J4

Chassis Codes:

N68

👋 Introduction

Vehicle Class:

Compact MPV (Multi-Purpose Vehicle)

Segment Role:

Citroën's offering in the family-oriented, practical compact MPV segment, known for its spacious interior and comfortable ride.

Competitors:

Renault Scénic, Ford C-Max, Volkswagen Golf Plus, Opel/Vauxhall Zafira (depending on seating configuration).

Design Philosophy:

Characterized by its distinctive 'cab-forward' design, maximizing interior space and visibility, often praised for its quirky and practical styling.

Interior Versatility:

Highly flexible seating arrangements, often with removable or fold-flat rear seats, offering excellent cargo capacity and passenger comfort.

Target Audience:

Professional automotive technicians, experienced DIY mechanics, and vehicle owners seeking detailed repair and maintenance information.

📋 Manual Details

Markets Covered:

Primarily European markets, with potential applicability to other regions where this engine and model were sold.

Page Count:

Estimated 1500+ pages (typical for comprehensive service manuals).

Manual Type:

Service and Repair Manual

Language:

English (Standard for most aftermarket manuals, OEM may vary).

Format:

Digital (PDF) - Searchable, printable.

📖 Manual Coverage

Powertrain:

Engine mechanicals (cylinder head, block, pistons, crankshaft, camshafts), lubrication system, cooling system, fuel system, ignition system, exhaust system, engine control system (ECU, sensors, actuators).

Transmission:

Manual and Automatic transmission (if applicable for the 2.0i 16V variant) - Gearbox overhaul, clutch, torque converter, shift mechanisms, hydraulic circuits.

Chassis:

Suspension (front MacPherson struts, rear torsion beam), steering system (hydraulic power steering), braking system (ABS, EBD, brake discs/drums, hydraulic lines), wheel alignment specifications.

Electrical:

12V electrical system, battery, charging system (alternator), starting system (starter motor), lighting systems (headlights, taillights, interior), instrument panel, body control module (BCM), wiring diagrams, fuse and relay locations, diagnosis of electrical faults.

Body And Interior:

Body panel removal and installation, door mechanisms, interior trim, HVAC (Heating, Ventilation, and Air Conditioning) system, seats, safety systems (airbags, seatbelts).

Maintenance:

Scheduled maintenance tasks, oil and filter changes, air filter replacement, spark plug replacement, coolant service, brake fluid flush, transmission fluid change, timing belt inspection/replacement (critical for EW10J4).

Troubleshooting:

Diagnostic procedures for common symptoms (e.g., engine misfires, starting issues, braking problems, electrical faults), fault code interpretation (OBD-II), guided troubleshooting flowcharts.

Repair And Rebuild:

Detailed step-by-step instructions for major component overhauls, including engine rebuilds, transmission repairs, brake caliper replacement, suspension component renewal, and bodywork repairs.

Diagnostics:

In-depth diagnostic procedures for all major vehicle systems, including use of diagnostic scan tools, sensor testing, and actuator testing.

Depth:

Comprehensive from basic owner maintenance to advanced diagnostic and repair procedures suitable for professional mechanics and experienced DIY enthusiasts.

📊 Manual Specifications

File Format:

PDF

Searchability:

Full text searchable PDF

Printability:

Printable high-resolution pages

Image Quality:

High-quality diagrams, schematics, and photographs

Binding Type:

N/A (Digital format)

Paper Type:

N/A (Digital format)

⚙️ Engine Specifications

Engine Type:

Inline-4, naturally aspirated

Displacement:

1997 cc (2.0 Liters)

Bore X Stroke:

85 mm x 88 mm

Compression Ratio:

10.8:1

Valve Train:

DOHC (Double Overhead Camshaft), 4 valves per cylinder, actuated by timing belt.

Horsepower:

138 PS (136 bhp; 101 kW) @ 6000 rpm

Torque:

192 Nm (142 lb-ft) @ 4000 rpm

Fuel Type:

Unleaded Gasoline (RON 95 recommended)

Injection System:

Multi-point Fuel Injection (MPFI), Bosch Motronic or Siemens ECU.

Emissions Control:

Catalytic converter, Lambda sensors (O2 sensors).

Timing Belt:

Critical component. Replacement interval typically 80,000-120,000 km or 5-6 years. Use of correct tensioners and water pump recommended during replacement.

🔧 Transmission

Type:

5-speed Manual Transmission (ML5C or similar).

Type:

4-speed Automatic Transmission (AL4 or similar) likely available.

Clutch:

Hydraulically operated diaphragm spring clutch.

Manual Transmission Fluid:

API GL-5, SAE 75W-80 or 75W-90 (check specific manual for exact recommendation).

Automatic Transmission Fluid:

LF-Type (Renaultmatic D2, Mobil ATF LT 71141 or equivalent).

📐 Dimensions

Length:

4252 mm (167.4 in)

Width:

1750 mm (68.9 in)

Height:

1644 mm (64.7 in)

Wheelbase:

2607 mm (102.6 in)

Seating Capacity:

5

Cargo Volume Seats Up:

Approximately 550 liters (19.4 cu ft)

Cargo Volume Seats Down:

Approximately 1970 liters (69.6 cu ft)

Curb Weight:

Approx. 1320-1400 kg (2910-3086 lb) depending on transmission and options.

🛡️ Safety Features

Euroncap Rating:

4 Stars (Euro NCAP 2003)

ABS:

Standard, often with EBD (Electronic Brakeforce Distribution).

Traction Control:

Optional on some variants.

Esp:

Optional on some variants.

Airbags:

Frontal airbags for driver and passenger, side airbags (optional), curtain airbags (optional).

Seatbelts:

3-point seatbelts with pre-tensioners and load limiters for front seats, 3-point seatbelts for rear seats.

Child Seat Anchors:

ISOFIX mounting points in rear seats.

💡 Technology Features

Audio System:

Factory fitted radio/CD player with steering wheel controls (common), optional navigation system.

Display:

Central digital display for climate control, audio, and trip computer information.

Cruise Control:

Optional on higher trim levels.

Parking Sensors:

Rear parking sensors available as an option on some models.

Bluetooth:

Not standard in 2005, potentially available as an aftermarket or dealer-fitted option.

Usb Aux:

Not standard in 2005, typically available via aftermarket solutions.

🔧 Maintenance

Engine Oil Change:

Every 15,000 km or 1 year, whichever comes first. (Recommended: Semi-synthetic or fully synthetic 5W-40 or 5W-30).

Oil Filter Replacement:

At every engine oil change.

Air Filter Replacement:

Every 30,000 km or 2 years.

Cabin Air Filter Replacement:

Every 15,000 km or 1 year.

Spark Plug Replacement:

Every 60,000 km (for standard spark plugs) or 100,000 km (for long-life platinum/iridium plugs). Refer to manual for specific plug type.

Coolant Replacement:

Every 60,000 km or 4 years.

Brake Fluid Replacement:

Every 2 years.

Engine Oil Capacity:

4.25 Liters (with filter).

Coolant Type:

Antifreeze/Coolant (e.g., PSA B71 5100 - Purple or equivalent).

Power Steering Fluid:

ATF Type-A or LT 71141 equivalent (check specific manual).

Brake Fluid Type:

DOT 4.

Engine Mounts:

Can degrade over time, leading to increased vibration.

Coil Packs:

Ignition coil failure can cause misfires and rough running.

Electronic Throttle Control:

Can sometimes lead to erratic idle or acceleration issues.

Rear Suspension Bushes:

Wear can lead to knocking sounds or poor handling.

Air Conditioning System:

Common issues include leaks in the condenser or compressor failure.

Oil Filter Part Number:

Example: Purflux EP210, Mann-Filter HU715/2x, Mahle OX371D (Always verify with VIN).

Air Filter Part Number:

Example: Purflux A146, Mann-Filter C2422/1 (Always verify with VIN).

Spark Plug Part Number:

Example: NGK BKR5EKPA (Always verify with VIN and engine variant).

📚 Vehicle History

Citroen Philosophy:

Citroën is renowned for its innovative engineering, distinctive design, and focus on comfort and ride quality, often pushing automotive boundaries.

Platform Basis:

Based on the platform of the Citroën Xsara hatchback.

Introduction Year:

1999

Facelift:

Received a facelift in 2004, with minor styling and feature updates.

Production Period:

1999-2010

Manufacturing Locations:

Primarily France (Aulnay-sous-Bois) and Spain (Vigo).

🏆 Awards & Recognition

Segment Popularity:

The Xsara Picasso was a popular choice in the European MPV market for its practicality and value for money.

Comfort Ride:

Often praised by automotive journalists for its exceptionally comfortable ride, a hallmark of Citroën vehicles.

Emissions Compliance:

Compliant with Euro 3 emissions standards for the 2005 model year.