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DODGE 3500 RAM Truck 2005 Service Repair Manual

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$16.99
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🏷️ Basic Information Identification Make: Dodge Model: Ram 3500 Year: 2005 Product Type: Service Repair Manual 👋 Introduction Market Position Segment: Heavy-Duty Pickup Truck Target Audience: Owners, Professional Technicians, DIY...
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DODGE 3500 RAM Truck 2005 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Ram 3500
Year:
2005
Product Type:
Service Repair Manual
👋 Introduction
Market Position
Segment:
Heavy-Duty Pickup Truck
Target Audience:
Owners, Professional Technicians, DIY Mechanics working on 2005 Dodge Ram 3500 trucks.
Competitive Analysis
Key Competitors:
Ford Super Duty F-250/F-350, Chevrolet Silverado 2500HD/3500HD, GMC Sierra 2500HD/3500HD
Key Features
Vehicle Strengths:
Renowned for its powerful Cummins diesel engine option, robust chassis, and towing/hauling capabilities.
Manual Value Proposition:
Provides essential information for maintaining and repairing a capable heavy-duty truck, empowering owners and technicians with the knowledge to keep the vehicle in optimal condition.
📋 Manual Details
Coverage Areas
Primary Coverage:
Maintenance, Repair, Diagnostics, Troubleshooting, Specifications, Wiring Diagrams
Engine Coverage:
5.7L HEMI V8, 5.9L Cummins Turbo Diesel
Transmission Coverage:
NV4500 Manual, 48RE Automatic
Page Count
Estimated Page Count:
Over 2000 Pages (typical for comprehensive factory service manuals of this era)
Manual Type
Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Mechanical, Fuel System, Cooling System, Exhaust System, Lubrication System, Turbocharger System (Diesel)
Drivetrain:
Transmission (Manual & Automatic), Transfer Case, Driveshafts, Differentials (Front & Rear), Axles
Chassis:
Braking System (Hydraulic, ABS), Steering System, Suspension System (Front & Rear), Frame and Body Mounts
Electrical:
Battery, Starting System, Charging System, Ignition System, Lighting, Instrument Cluster, Body Control Modules, Powertrain Control Module (PCM), Anti-lock Brake System (ABS) Controller, HVAC Controls
Body:
Body Exterior (Panels, Doors, Hood, Tailgate), Body Interior (Seats, Trim, Headliner), HVAC System, Restraint System (Airbags), Power Accessories (Windows, Locks, Mirrors)
Procedures Included
Maintenance:
Scheduled Maintenance Intervals, Oil Changes, Filter Replacements, Fluid Checks and Replacements, Lubrication Points
Diagnostics:
Symptom-Based Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Diagnostic Procedures for Major Systems
Repair:
Step-by-Step Repair Instructions for Engine, Transmission, Axles, Suspension, Brakes, Steering, Electrical Components, Body Components
Technical Specifications:
Torque Specifications, Component Clearances, Fluid Capacities, Electrical Schematics, Component Dimensions
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable, allowing for quick navigation to specific topics.
Print Quality
Image Quality:
High-resolution images and graphics are essential for clarity; Adobe PDF Reader recommended for optimal display.
Binding Type
Binding:
N/A (Digital PDF Format)
Paper Type
Paper:
N/A (Digital PDF Format)
⚙️ Engine Specifications
Primary Engine
Gasoline Engine:
5.7L HEMI V8 (345 cu in) OHV, 16 valves, Multi-Point Fuel Injection
Diesel Engine:
5.9L Cummins I-6 Turbo Diesel (359 cu in) OHV, 24 valves, Common Rail Direct Injection
Performance 5.7L Hemi
Horsepower 5.7L Hemi:
Approx. 345-370 hp (depending on specific configuration)
Torque 5.7L Hemi:
Approx. 375-400 lb-ft (depending on specific configuration)
Performance 5.9L Cummins
Horsepower 5.9L Cummins:
Approx. 305-325 hp (depending on specific configuration)
Torque 5.9L Cummins:
Approx. 555-610 lb-ft (depending on specific configuration)
Fuel System
Fuel Type:
Unleaded Gasoline (5.7L HEMI), Diesel Fuel (5.9L Cummins)
Injection System Hemi:
Multi-Port Fuel Injection (MPI)
Injection System Cummins:
Bosch High-Pressure Common Rail (HPCR)
Cooling System
Coolant Type:
Mopar Antifreeze/Coolant (MS-9769) or equivalent HOAT (Hybrid Organic Acid Technology) OAT
Lubrication System
Oil Type 5.7L Hemi:
SAE 5W-20 (preferred) or 5W-30 Synthetic Motor Oil meeting Chrysler MS-6395
Oil Capacity 5.7L Hemi:
7.0 US quarts (6.6 liters) with filter
Oil Type 5.9L Cummins:
SAE 15W-40 Heavy Duty Diesel Engine Oil meeting Cummins CES 20071/CES 20076/CES 20078 or API CH-4/CI-4 specifications
Oil Capacity 5.9L Cummins:
11.0 US quarts (10.4 liters) with filter
🔧 Transmission
Standard
Manual Transmission:
NV4500 5-Speed Manual Transmission
Optional
Automatic Transmission:
48RE 4-Speed Automatic Transmission (Heavy Duty)
Features
Nv4500 Features:
Durable, known for its low-range gearing for towing and off-road capability. Requires specific transfer case fluid.
48Re Features:
Robust automatic designed for heavy-duty applications, often paired with the Cummins diesel. Utilizes ATF+4 fluid.
Fluid Specifications
Nv4500 Fluid:
NV4500 Transfer Case & Transmission Fluid (often a specific GL-3 or GL-4 rated synthetic gear oil, consult manual for exact specs)
48Re Fluid:
Mopar ATF+4 (Automatic Transmission Fluid)
📐 Dimensions
Exterior
Body Styles:
Regular Cab, Extended Cab (Club Cab), Crew Cab
Bed Lengths:
8-foot (Standard Bed), 6.3-foot (Short Bed/Mega Cab)
Wheelbase Options:
Varies by cab and bed configuration (e.g., 134.5", 140.5", 160.5")
Weights
Curb Weight:
Ranges from approx. 6,000 to 7,500 lbs (depending on configuration and engine)
Gvwr:
Typically around 9,000 - 11,500 lbs (depending on configuration)
Max Towing Capacity:
Up to approx. 12,000+ lbs (with proper equipment and configuration)
Max Payload Capacity:
Up to approx. 3,000 - 5,000+ lbs (depending on configuration)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4-star driver, 4-star passenger (typical for this era, specific results may vary)
IIHS Front Offset:
Acceptable (typical for this era, specific results may vary)
Active Features
ABS:
Standard Anti-lock Braking System
Brake Assist:
Available
Passive Features
Airbags:
Standard Frontal Airbags for driver and passenger
Seatbelts:
3-point height-adjustable front seat belts
Child Anchors:
LATCH (Lower Anchors and Tethers for Children) system for rear seats (on applicable models/trims)
💡 Technology Features
Infotainment
Audio System:
Base AM/FM stereo, optional CD player, cassette player, and premium Infinity sound systems available.
Driver Assistance
Cruise Control:
Standard cruise control on most trims.
Tow Mirrors:
Available power telescoping/folding tow mirrors.
Connectivity
Trailer Brake Controller:
Optional integrated trailer brake controller.
🔧 Maintenance
Service Intervals
Oil Change Interval Hemi:
Every 5,000-7,500 miles or 6 months, whichever comes first (depending on driving conditions; consult manual)
Oil Change Interval Cummins:
Every 7,500-15,000 miles or 12 months (depending on oil type and driving conditions; consult manual)
Transmission Fluid Change 48Re:
Approximately every 30,000-50,000 miles (for severe use or towing, consult manual)
Fuel Filter Change Cummins:
Every 15,000 miles or annually, or as per manual recommendations.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 Hydraulic Brake Fluid
Power Steering Fluid:
ATF+4 or specific Mopar power steering fluid
Known Issues
Diesel Injector Issues:
Potential for injector failure in higher mileage Cummins engines, often related to fuel quality or pump issues.
Automatic Transmission Overheating:
48RE can overheat under heavy towing if not properly maintained or if auxiliary cooling is insufficient.
Heater Core Leaks:
Common issue on some Dodge trucks of this era, leading to coolant leaks and fogging of the windshield.
Front Suspension Wear:
Ball joints and tie rods can experience wear due to the weight and use of heavy-duty trucks.
Body Rust:
Areas prone to rust include wheel wells, rocker panels, and cab corners, especially in regions with road salt.
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long history of producing durable and capable trucks, with the Ram line becoming a distinct brand in 1993.
Model Evolution
Third Generation Ram:
The 2005 model year falls within the third generation of the Ram trucks (2002-2008), characterized by a significant redesign with a bolder grille, improved interior, and updated powertrains.
Powertrain Updates 2005:
Significant introduction of the 5.7L HEMI V8 engine as a powerful gasoline option, alongside the highly regarded 5.9L Cummins Turbo Diesel.
Production
Manufacturing Location:
Saltillo Truck Plant, Saltillo, Coahuila, Mexico; Warren Truck Assembly Plant, Warren, Michigan, USA.
🏆 Awards & Recognition
Recognitions
Cummins Reputation:
The 5.9L Cummins engine is widely regarded as one of the most reliable and durable diesel engines in its class.
Hemi Engine Recognition:
The 5.7L HEMI V8 gained significant acclaim for its blend of power and refinement in the truck segment.
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