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Dodge Charger LX 2005 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Charger Year: 2005 Chassis Code: LX Body Style: 4-door Sedan 👋 Introduction Market Position Introduction Year: 2005 Segment: Full-size Sedan (RWD platform) Target...
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Dodge Charger LX 2005 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Charger
Year:
2005
Chassis Code:
LX
Body Style:
4-door Sedan
👋 Introduction
Market Position
Introduction Year:
2005
Segment:
Full-size Sedan (RWD platform)
Target Audience:
Families, performance enthusiasts seeking a blend of power and practicality
Competitive Analysis
Key Competitors:
Ford Crown Victoria, Chevrolet Impala, Toyota Avalon, Buick Lucerne
Key Features
Platform Heritage:
Utilizes the LX platform, shared with other Chrysler Group vehicles, offering a robust rear-wheel-drive architecture.
Design Philosophy:
Reintroduced the iconic Charger nameplate with a focus on muscular styling, powerful engine options, and a comfortable, spacious interior.
Performance Orientation:
Offered V6 and V8 HEMI engine options, catering to a desire for strong acceleration and highway cruising.
📋 Manual Details
Coverage Areas
Primary Coverage:
Mechanical, Electrical, Body, Chassis
Diagnostic Coverage:
Troubleshooting, Diagnostics, Repair Procedures
Maintenance Coverage:
Preventative Maintenance, Scheduled Service
Page Count
Estimated Pages:
Hundreds of pages (typical for factory service manuals)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder heads, crankshaft, pistons, connecting rods, timing system (chain/belt), lubrication system, cooling system, fuel delivery (mechanical aspects), emission control (mechanical aspects)
Engine Performance:
Engine tuning, performance diagnostics, emissions testing procedures, engine codes and interpretations
Transmission Automatic:
Internal components, hydraulic control, torque converter, electronic controls, fluid, seals, band/clutch pack replacement, diagnostics
Transmission Manual:
Gearbox components, clutch system, linkage, fluid, seals, diagnostics (if applicable to specific trims)
Drivetrain:
Driveshafts, CV joints, differentials, axle shafts, universal joints, wheel bearings
Brakes:
Hydraulic system, ABS, ESC, rotors, calipers, pads, brake lines, master cylinder, parking brake, bleeding procedures
Suspension:
Front suspension (struts, control arms, ball joints, bushings), rear suspension (multi-link, shock absorbers, springs), wheel alignment specifications
Steering:
Power steering system, steering column, rack and pinion, tie rods, steering angle sensor
Electrical Chassis:
Wiring diagrams, lighting system, horns, wipers, power windows, power seats, door locks, mirrors
Electrical Engine:
Engine control module (ECM), ignition system, fuel injection system, sensors (crankshaft, camshaft, O2, MAP, etc.), actuators, starter, alternator
Body And Frame:
Body panel removal and installation, structural components, collision repair guidelines, weatherstripping, seals
Climate Control:
HVAC system, refrigerant, compressor, evaporator, condenser, heater core, controls
Restraints:
Airbag system, SRS module, seat belts, pre-tensioners, diagnostic procedures for SRS
Infotainment And Audio:
Radio, speakers, navigation system (if equipped), display units, connectivity modules
Procedures Included
Routine Maintenance:
Oil changes, filter replacements (oil, air, fuel, cabin), fluid checks and top-offs, spark plug replacement, tire rotation
Component Replacement:
Detailed step-by-step instructions for replacing major and minor components across all systems (e.g., water pump, alternator, starter, fuel pump, brake calipers, suspension arms, drive belts)
Diagnostic Troubleshooting:
System-specific troubleshooting charts, symptom-based diagnostics, DTC (Diagnostic Trouble Code) interpretation and resolution strategies
Rebuild Procedures:
Overhaul procedures for engines, transmissions, and other major mechanical assemblies (e.g., detailed torque sequences, clearances, component specifications)
Electrical Diagnostics:
Use of multimeters, oscilloscopes, diagnostic scan tools, tracing electrical faults, relay testing, sensor testing
Body Repair:
Panel alignment, dent repair, rust mitigation, glass replacement, interior trim removal and installation
Specifications And Tolerances:
Torque specifications for all fasteners, bearing clearances, piston ring gap, valve lash adjustments, alignment angles
Wiring Diagrams:
Comprehensive, color-coded wiring diagrams for all vehicle circuits, including component location and connector pinouts
Technical Depth
Depth:
Factory-level diagnostic and repair procedures, suitable for professional technicians and advanced DIYers
Diagnostics Level:
Advanced diagnostics, including module programming, system resets, and component calibration
Repair Complexity:
Covers everything from basic fluid changes to complete engine and transmission overhauls, including complex electrical system repairs
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for quick information retrieval
Print Quality
Printability:
Designed for high-quality printing, allowing users to print specific sections or the entire manual
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Option 1:
3.5L V6 SOHC (EGD)
3.5L V6 Horsepower:
250 hp @ 6400 rpm
3.5L V6 Torque:
250 lb-ft @ 3800 rpm
Performance
Engine Option 2:
5.7L V8 HEMI SOHC (EZH)
5.7L V8 Horsepower:
340 hp @ 5000 rpm
5.7L V8 Torque:
390 lb-ft @ 4000 rpm
5.7L V8 Mds:
Multi-Displacement System (MDS) for improved fuel economy
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline (87 octane recommended)
Cooling System
Cooling Type:
Pressurized liquid cooling system
Lubrication System
Oil Type 3.5L:
SAE 5W-20 (API SN or equivalent)
Oil Type 5.7L:
SAE 5W-20 (API SN or equivalent)
Oil Capacity 3.5L:
5.0 US quarts (4.7 liters) with filter
Oil Capacity 5.7L:
7.0 US quarts (6.6 liters) with filter
🔧 Transmission
Standard
Standard Transmission:
5-speed automatic (W5A580 for 3.5L, NAG1 for 5.7L)
Optional
Optional Transmission:
N/A for 2005 LX (Manual transmission was not offered on LX)
Features
Automatic Features:
AutoStick manual shifting capability, electronic control
Fluid Specifications
Transmission Fluid Type 5Spd Auto:
ATF+4 (Mopar)
Transmission Fluid Capacity 5Spd Auto:
Approximately 9-10 US quarts (8.5-9.4 liters) for a fluid change, higher for a complete overhaul.
📐 Dimensions
Exterior
Length:
197.7 inches (5022 mm)
Width:
74.1 inches (1882 mm)
Height:
58.4 inches (1483 mm)
Wheelbase:
116.0 inches (2946 mm)
Front Track:
63.0 inches (1600 mm)
Rear Track:
63.1 inches (1603 mm)
Weights
Curb Weight 3.5L:
Approximately 3,770 lbs (1710 kg)
Curb Weight 5.7L:
Approximately 3,955 lbs (1794 kg)
Interior
Passenger Volume:
106.2 cubic feet (3.0 cubic meters)
Cargo
Trunk Capacity:
15.2 cubic feet (0.43 cubic meters)
🛡️ Safety Features
Ratings
NHTSA Front Driver Impact:
5-star
NHTSA Front Passenger Impact:
5-star
NHTSA Side Driver Impact:
4-star
NHTSA Side Passenger Impact:
5-star
NHTSA Rollover:
4-star
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard Traction Control (TCS)
Stability Control:
Optional Electronic Stability Control (ESC) on some models
Passive Features
Airbags Front:
Standard advanced multi-stage front airbags
Airbags Side:
Standard front seat-mounted side-impact airbags
Airbags Curtain:
Optional full-length side-curtain airbags
Seatbelts:
3-point seat belts with pretensioners
💡 Technology Features
Infotainment
Infotainment System:
Uconnect infotainment system available on higher trims, featuring AM/FM/CD, optional navigation, and satellite radio.
Audio System:
Standard 6-speaker Boston Acoustics audio system available on some trims.
Driver Assistance
Cruise Control:
Standard cruise control
Parking Sensors:
Optional rear park assist system
Connectivity
Connectivity Options:
Auxiliary input for audio devices, available Bluetooth connectivity with Uconnect
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first (under normal driving conditions, refer to manual for severe conditions)
Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on inspection
Cabin Filter Replacement:
Every 15,000 miles (24,000 km) or annually
Spark Plug Replacement 3.5L:
Every 100,000 miles (160,000 km) with original equipment spark plugs
Spark Plug Replacement 5.7L:
Every 100,000 miles (160,000 km) with original equipment spark plugs (often platinum-tipped)
Transmission Fluid Change:
Inspect every 30,000 miles (48,000 km), change approximately every 60,000-100,000 miles (96,000-160,000 km) depending on driving conditions and manual recommendation.
Fluid Specifications
Coolant Type:
Mopar OAT (Organic Additive Technology) Antifreeze/Coolant, HOAT (Hybrid OAT) or equivalent (typically purple color)
Coolant Capacity:
Approximately 12.7 US quarts (12.0 liters) for 3.5L V6, 13.7 US quarts (13.0 liters) for 5.7L V8
Brake Fluid Type:
DOT 3
Power Steering Fluid Type:
ATF+4 (Mopar)
Known Issues
Common Issues 3.5L V6:
Oil leaks from valve covers or oil pan gasket, occasional issues with the Electronic Throttle Control (ETC) system, power steering pump noise.
Common Issues 5.7L Hemi:
Intake manifold gasket leaks, lifter noise (related to MDS system), exhaust manifold cracks, potential for oil leaks similar to the V6.
Transmission Issues:
The 5-speed automatic transmission (NAG1/W5A580) can be sensitive to fluid condition and cooling. Some units may experience rough shifting or solenoid issues.
Suspension Issues:
Worn ball joints and control arm bushings, especially in higher-mileage vehicles, leading to clunking noises and alignment issues.
Electrical Issues:
Faulty window regulators, issues with the Body Control Module (BCM), and intermittent electrical gremlins can occur.
📚 Vehicle History
Brand Heritage
Dodge Heritage:
Dodge has a long history of producing powerful and distinctive American cars, often associated with performance and bold styling.
Model Evolution
Charger Nameplate Return:
The 2005 model marked the revival of the iconic Dodge Charger nameplate after a hiatus, repositioning it as a four-door performance sedan.
Platform Sharing:
Based on the Chrysler LX platform, which also underpinned the Dodge Magnum and Chrysler 300, sharing significant mechanical components and architecture.
Production
Manufacturing Location:
Brampton Assembly Plant, Ontario, Canada
Production Years:
2005-2010 (for this generation)
🏆 Awards & Recognition
Recognitions
Safety Recognition:
Received good to excellent ratings in NHTSA crash tests for its segment at the time of release.
Performance Recognition:
The HEMI V8 engine option was widely praised for its power and accessibility, contributing to the Charger's performance image.
Design Recognition:
The retro-inspired styling and aggressive stance were generally well-received, evoking the spirit of classic Chargers.
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