2005 DODGE NEON Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Neon Model Year: 2005 Chassis Code: PG (Second Generation) Production Codes: Refer to VIN for specific vehicle configuration 👋 Introduction Market Position Segment:...

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Model Year:

Chassis Code:

PG (Second Generation)

Production Codes:

Refer to VIN for specific vehicle configuration

👋 Introduction

Market Position

Segment:

Compact Car

Target Audience:

DIY enthusiasts, independent repair shops, owners seeking detailed repair information

Competitive Analysis

Competitors 2005:

Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cobalt

Key Features Vehicle

Design Philosophy:

Affordable, fuel-efficient compact car with sporty styling for its segment

Key Features Manual

Value Proposition:

Provides comprehensive technical data necessary for accurate diagnosis and repair, reducing reliance on costly dealership services

📋 Manual Details

Coverage Areas

Coverage Scope:

Complete service and repair

Page Count

Estimated Page Count:

1000+

Manual Type

Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

Digital Download (PDF)

📖 Manual Coverage

Systems Covered

Engine:

Complete diagnostics, repair, overhaul of all engine components and systems

Engine Management:

Ignition system, fuel injection, emissions control, sensors, actuators, PCM diagnostics

Transmission:

Service, repair, and overhaul of automatic (4-speed) and manual transmissions

Drivetrain:

Front-wheel drive axle shafts, differential, hub assemblies

Suspension:

Front and rear suspension components, alignment, shock absorbers, struts

Steering:

Power steering system, steering column, tie rods, rack and pinion

Brakes:

Front disc brakes, rear drum or disc brakes, ABS system, hydraulic lines, parking brake

Electrical System:

Battery, charging system, starting system, lighting, accessories, body control module (BCM)

HVAC:

Air conditioning, heating, ventilation system, blower motor, refrigerant, climate controls

Body:

Exterior panels, doors, windows, interior trim, bumpers, glass replacement

Chassis:

Frame, unibody construction, mounting points

Safety Systems:

Airbag system diagnostics and replacement, seat belts

Diagnostic Troubleshooting:

Comprehensive diagnostic flowcharts, DTC (Diagnostic Trouble Code) interpretation and resolution

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, tune-ups

Repair:

Step-by-step repair procedures for all major and minor vehicle systems

Overhaul:

Complete engine and transmission rebuild procedures

Replacement:

Component replacement procedures (e.g., starter, alternator, water pump, fuel pump, brake calipers)

Troubleshooting:

Systematic troubleshooting guides for common and uncommon issues

Specifications:

Torque specifications, clearances, tolerances, fluid capacities

Wiring Diagrams:

Detailed electrical wiring diagrams for all vehicle circuits

Schematics:

Vacuum diagrams, hydraulic schematics

Technical Depth

Depth:

Comprehensive (from basic maintenance to complete engine/transmission overhaul and advanced diagnostics)

📊 Manual Specifications

File Format

File Type:

Print Quality

Printability:

Printable

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

Searchability

Text Search:

Searchable text content

⚙️ Engine Specifications

Primary Engine

Engine Code:

2.0L SOHC (16-valve) I4

Engine Code Performance:

2.0L DOHC (16-valve) I4 (SRT-4 variant)

Performance

Horsepower Sohc:

130 hp @ 5600 rpm

Torque Sohc:

135 lb-ft @ 4000 rpm

Horsepower DOHc Srt4:

230 hp @ 5300 rpm

Torque DOHc Srt4:

245 lb-ft @ 2200 rpm

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline

Fuel Octane Rating:

87 octane (minimum), 91 octane recommended for SRT-4

Engine Management

ECM Type:

Chrysler PXI ECM

OBD Standard:

OBD-II

🔧 Transmission

Standard

Type Sohc:

5-speed manual

Type Srt4:

6-speed manual (Getrag)

Optional

Type Sohc:

4-speed automatic (41TE)

Features

Automatic Features:

Lock-up torque converter, electronic control

Manual Clutch Type:

Dry, single plate, hydraulically actuated

Fluid Specifications

Automatic Fluid Type:

ATF+4 (Chrysler)

Manual Fluid Type:

API GL-3 or GL-4, SAE 75W-90 synthetic gear oil (refer to manual for exact specification)

📐 Dimensions

Exterior

Wheelbase:

104.3 inches (2649 mm)

Length:

174.4 inches (4430 mm)

Width:

67.4 inches (1712 mm)

Height:

55.3 inches (1405 mm)

Weights

Curb Weight Approx:

2800 - 3100 lbs (depending on trim and equipment)

Gross Vehicle Weight Rating Gvwr:

Approx. 3700 lbs (refer to vehicle sticker)

Towing Capacity:

Not Recommended/Not Specified

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

NHTSA Front Impact Passenger:

NHTSA Side Impact Front Driver:

Acceptable

NHTSA Side Impact Front Passenger:

Acceptable

IIHS Front Offset Crash Test:

Active Features

Available (standard on SRT-4)

Traction Control:

Available (TRAC, standard on SRT-4)

Passive Features

Airbags:

Driver and front passenger airbags (standard), optional side airbags

Seat Belts:

3-point front and rear seat belts, pretensioners

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM/CD, optional Infinity sound system

Display:

Digital clock, basic radio display

Driver Assistance

Cruise Control:

Standard on most trims

Connectivity

Auxiliary Input:

Not standard, potential aftermarket integration

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-7,500 miles (depending on oil type and driving conditions, refer to manual for exact recommendation)

Engine Air Filter Replacement:

Every 15,000-30,000 miles

Cabin Air Filter Replacement:

Every 15,000-30,000 miles

Spark Plug Replacement:

Every 60,000-100,000 miles (depending on spark plug type)

Transmission Fluid Change:

Every 30,000-60,000 miles (automatic transmission)

Coolant Flush Replacement:

Every 30,000-100,000 miles (depending on coolant type, HOAT recommended)

Fluid Specifications

Engine Oil Type:

SAE 5W-30 (API SN or later)

Engine Oil Capacity:

4.5 US quarts (4.3 L) with filter

Coolant Type:

Chrysler HOAT (Hybrid Organic Acid Technology) antifreeze/coolant, blue

Brake Fluid Type:

DOT 3

Power Steering Fluid Type:

ATF+4 (Chrysler)

Known Issues

Common Complaints:

Headlight condensation, rear brake caliper seizing, timing belt tensioner noise (on older models/before 2003), AC system leaks, wheel bearing failure

Srt4 Specific Issues:

Clutch wear, turbocharger oil feed line issues, exhaust manifold cracks

📚 Vehicle History

Brand Heritage

Parent Company:

DaimlerChrysler

Model Evolution

Generation:

Second Generation (2000-2006)

Platform:

Chrysler PT platform (shared with PT Cruiser)

Production

Assembly Location:

Belvidere Assembly Plant, Illinois, USA

Production Years Model:

2000-2006

Discontinuation Reason:

Market shifts towards larger vehicles, consolidation of Dodge sedan lineup

🏆 Awards & Recognition

Recognitions

Safety Award:

IIHS Top Safety Pick (for some model years)

Performance Recognition:

SRT-4 model praised for its performance value within the compact segment