Dodge Ram 1500 2005 Workshop Service Manual for Repair

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🏷️ Basic Information Identification Make: Dodge Model: Ram 1500 Year: 2005 Codes Chassis Code: DR 👋 Introduction Market Position Segment: Full-size pickup truck Key Competitors: Ford F-150, Chevrolet Silverado 1500,...

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Ram 1500

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Full-size pickup truck

Key Competitors:

Ford F-150, Chevrolet Silverado 1500, Toyota Tundra

Competitive Analysis

Strengths 2005 Model:

Powerful HEMI engine option, robust towing capacity, comfortable ride for a truck

Key Features

Engine Options:

3.7L V6, 4.7L V8, 5.7L HEMI V8

Body Styles:

Regular Cab, Club Cab, Crew Cab

Bed Lengths:

Short bed (6'3"), Long bed (8'0")

📋 Manual Details

Coverage Areas

Primary Coverage:

Full workshop service and repair

Secondary Coverage:

Diagnostics, troubleshooting, maintenance, technical specifications

Page Count

Total Pages:

Manual Type

Type:

Workshop Service Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine:

3.7L Magnum V6, 4.7L Magnum V8, 5.7L HEMI V8

Transmission:

4-speed Automatic (45RFE/48RE), 6-speed Manual (NV3500)

Drivetrain:

Rear-Wheel Drive (RWD), Four-Wheel Drive (4WD)

Suspension:

Front independent suspension, Rear solid axle

Brakes:

Front disc, Rear disc (ABS optional)

Steering:

Power-assisted rack and pinion

Electrical:

Battery, charging system, starting system, lighting, accessories, body control module (BCM), Powertrain Control Module (PCM)

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system

Body:

Body panel removal/installation, interior trim, glass, doors, tailgate

Diagnostics:

On-Board Diagnostics (OBD-II) procedures, Diagnostic Trouble Codes (DTCs)

Procedures Included

Maintenance:

Oil changes, fluid checks and changes, filter replacements, tune-ups

Repair:

Engine overhaul, transmission rebuild, brake system repairs, suspension component replacement, electrical component diagnosis and repair

Troubleshooting:

Systematic diagnostic procedures for common and uncommon faults

Recalibration:

TPMS (Tire Pressure Monitoring System) calibration, steering angle sensor calibration

Technical Depth

Depth:

Comprehensive, from basic maintenance to complete engine and transmission rebuilds

Wiring Diagrams:

Detailed electrical schematics for all major systems

Torque Specifications:

Complete list of all fastener torque values

Special Tools:

Identification of required special tools for specific procedures

📊 Manual Specifications

File Format

Searchable:

Printable:

Print Quality

Quality:

High-resolution for clear viewing of diagrams and text

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine 1:

3.7L Magnum V6

Displacement 1:

3700 cc

Horsepower 1:

215 hp @ 5200 rpm

Torque 1:

235 lb-ft @ 4000 rpm

Engine 2

Engine 2:

4.7L Magnum V8

Displacement 2:

4701 cc

Horsepower 2:

235 hp @ 4800 rpm

Torque 2:

305 lb-ft @ 3200 rpm

Engine 3

Engine 3:

5.7L HEMI V8

Displacement 3:

5654 cc

Horsepower 3:

345 hp @ 5000 rpm

Torque 3:

375 lb-ft @ 4000 rpm

Fuel System

Fuel Injection:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded gasoline

Performance

Cooling System:

Pressurized liquid cooling

🔧 Transmission

Standard

Transmission Standard:

45RFE 4-speed Automatic (V6 and 4.7L V8)

Optional

Transmission Optional 1:

48RE 4-speed Automatic (5.7L HEMI V8)

Transmission Optional 2:

NV3500 6-speed Manual (some 3.7L V6 models)

Features

Overdrive:

Yes (all automatic transmissions)

Transfer Case:

Electronic shift-on-the-fly 4WD system (NV244)

Fluid Type Auto:

ATF+4 (Mopar)

Fluid Type Manual:

Mopar Manual Transmission Lubricant (or equivalent)

📐 Dimensions

Exterior

Wheelbase Regular Cab:

130.5 inches

Wheelbase Club Cab:

140.5 inches

Wheelbase Crew Cab:

140.5 inches

Overall Length Short Bed:

227.7 inches

Overall Length Long Bed:

247.7 inches

Width Excluding Mirrors:

79.1 inches

Height:

74.6 inches

Weights

Curb Weight Range:

4,700 - 5,500 lbs (approx.)

Max Payload Capacity:

Up to 1,500 lbs (approx., varies by configuration)

Max Towing Capacity:

Up to 8,950 lbs (approx., varies by configuration)

🛡️ Safety Features

Ratings

NHTSA Frontal Driver:

5-star

NHTSA Frontal Passenger:

5-star

IIHS Frontal Offset:

Active Features

Standard (4-wheel disc)

Traction Control:

Optional

Passive Features

Airbags:

Front airbags, optional side curtain airbags

💡 Technology Features

Infotainment

Audio System:

Base AM/FM stereo, optional CD player, premium Infinity sound system

Navigation:

Optional factory navigation system

Driver Assistance

Cruise Control:

Standard

Parking Sensors:

Optional rear park assist

Connectivity

Auxiliary Input:

Optional on some trims

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-7,500 miles (depending on oil type and driving conditions; refer to manual for specifics)

Engine Oil Filter Part Number:

Mopar: MO-090 or equivalent

Air Filter Replacement:

Every 15,000-30,000 miles or as needed

Spark Plug Replacement:

3.7L/4.7L: 100,000 miles; 5.7L HEMI: 60,000 miles (refer to manual for exact types)

Fluid Specifications

Engine Oil Type 3.7L/4.7L:

SAE 5W-20 (API certified)

Engine Oil Type 5.7L:

SAE 5W-20 (API certified with Chrysler approval)

Engine Oil Capacity 3.7L:

5.0 quarts (4.7 L)

Engine Oil Capacity 4.7L:

5.0 quarts (4.7 L)

Engine Oil Capacity 5.7L:

7.0 quarts (6.6 L)

Coolant Type:

Mopar OAT (Organic Additive Technology) Antifreeze/Coolant, 5-Year/100,000 Mile Formula (or equivalent)

Known Issues

Common Issue 1:

Death Wobble (steering/suspension components) requiring inspection and potential replacement of ball joints, tie rods, track bar, and steering stabilizer.

Common Issue 2:

Water pump leaks (especially on HEMI engines) often necessitating replacement.

Common Issue 3:

Interior electronic module failures (e.g., power window regulators, power seat modules).

Common Issue 4:

Heater core leaks can cause cabin fogging and coolant loss.

📚 Vehicle History

Brand Heritage

Dodge Truck Legacy:

Dodge has a long history of producing robust and capable trucks dating back to the 1930s.

Model Evolution

Ram Generation:

Third Generation Ram (2002-2008)

2005 Updates:

Introduction of the 5.7L HEMI V8 engine with Multi-Displacement System (MDS), updated interior and exterior styling, improved aerodynamics.

Production

Manufacturing Location:

Saltillo, Mexico; Warren, Michigan, USA

🏆 Awards & Recognition

Recognitions

Award 1:

Named 'Most Significant New Pickup' by Popular Mechanics in 2002.

Award 2:

Often cited for its potent HEMI V8 engine and towing capabilities.