2005 Dodge Ram Truck 1500-2500-3500 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Ram Truck Year: 2005 Platform: Third Generation Dodge Ram (DS/DR) Series Covered: 1500, 2500, 3500 👋 Introduction Market Position Target Audience: Professional technicians,...

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Ram Truck

Year:

Platform:

Third Generation Dodge Ram (DS/DR)

Series Covered:

1500, 2500, 3500

👋 Introduction

Market Position

Target Audience:

Professional technicians, fleet maintenance, serious DIY enthusiasts

Competitive Analysis

Advantage:

Provides dealership-level information typically unavailable to the public in a single, organized document

Key Features

Authenticity:

Same manual used by authorized Dodge dealers

Completeness:

Stated as 100% complete, no missing or corrupt sections

Accessibility:

Instant download in a widely compatible PDF format

📋 Manual Details

Coverage Areas

Coverage Scope:

Comprehensive mechanical and electrical service and repair

Page Count

Page Count Estimate:

Detailed page count not specified, but described as '100 percents COMPLETE'

Manual Type

Manual Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

PDF (Downloadable)

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine mechanical, lubrication, cooling, fuel, ignition, exhaust, emissions control

Drivetrain Systems:

Transmission (automatic & manual), transfer case (4x4), drivelines, axles, differentials

Suspension Steering:

Front suspension (independent on 1500, solid axle on 2500/3500), rear suspension (leaf springs), steering system, power steering

Braking Systems:

Front and rear brakes (disc, including ABS components), parking brake

Electrical Systems:

Battery, charging system, starting system, lighting, instruments, body electrical, Powertrain Control Module (PCM), body control module (BCM)

HVAC Systems:

Heating, Ventilation, and Air Conditioning (HVAC) system components and diagnosis

Body Interior:

Body panels, doors, windows, interior trim, seats, airbags

Chassis Frame:

Frame construction, mounting points

Procedures Included

Maintenance Procedures:

Scheduled maintenance, fluid changes, filter replacements, lubrication

Repair Procedures:

Detailed step-by-step repair instructions for all major components and systems

Troubleshooting:

Systematic diagnostic procedures for identifying and resolving common and uncommon issues

Electrical Diagnostics:

Dedicated troubleshooting for electrical system faults, including component testing and circuit analysis

Wiring Diagrams:

Complete and detailed wiring diagrams for all vehicle circuits

Component Removal Installation:

Step-by-step guides for removing and installing major components

Specifications And Tolerances:

Crucial torque specifications, clearances, and adjustment procedures

Technical Depth

Depth Of Coverage:

Professional level, suitable for dealership technicians and advanced DIYers

Diagnostic Tools Procedures:

Information on using diagnostic tools and interpreting diagnostic trouble codes (DTCs)

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

High Resolution, suitable for clear printing of pages

Binding Type

Binding Type:

Digital download, printable (no physical binding)

Paper Type

Paper Type:

N/A (Digital format)

Searchability

Text Searchability:

Likely searchable text within PDF for quick information retrieval

Compatibility

Operating System Compatibility:

Windows and Mac OS based systems

⚙️ Engine Specifications

Primary Engine

2005 Ram 1500 Base Engine:

4.7L Magnum V8 (SOHC)

2005 Ram 1500 Optional Engine:

5.7L HEMI V8 (OHV)

2005 Ram 2500 3500 Base Engine:

5.7L HEMI V8 (OHV)

2005 Ram 2500 3500 Optional Engine:

5.9L Cummins I6 Turbo Diesel (OHV)

Performance

4.7L Magnum V8 Horsepower:

235 hp @ 4500 rpm (approx.)

4.7L Magnum V8 Torque:

305 lb-ft @ 3200 rpm (approx.)

5.7L Hemi V8 Horsepower:

345 hp @ 5000 rpm (approx.)

5.7L Hemi V8 Torque:

375 lb-ft @ 4000 rpm (approx.)

5.9L Cummins I6 Turbo Diesel Horsepower:

305 hp @ 2900 rpm (approx.)

5.9L Cummins I6 Turbo Diesel Torque:

555 lb-ft @ 1400 rpm (approx.)

Fuel System

Fuel System Type:

Electronic Fuel Injection (EFI)

Fuel Recommendation Gasoline:

87 Octane Regular Unleaded (4.7L & 5.7L)

Fuel Recommendation Diesel:

Low-sulfur Diesel Fuel (5.9L Cummins)

Engine Management

Engine Control Module:

Powertrain Control Module (PCM)

🔧 Transmission

Standard

2005 Ram 1500 Standard Transmission:

4-speed Automatic (42RE)

2005 Ram 2500 3500 Gas Standard Transmission:

4-speed Automatic (48RE)

2005 Ram 2500 3500 Diesel Standard Transmission:

4-speed Automatic (48RE)

Optional

2005 Ram 1500 Optional Transmission:

5-speed Manual (NV3500)

2005 Ram 2500 3500 Gas Optional Transmission:

6-speed Manual (NV5600)

2005 Ram 2500 3500 Diesel Optional Transmission:

6-speed Manual (G56)

Features

4X4 Transfer Case:

Electronic Shift-On-The-Fly (ESOF) or Manual 4WD system depending on configuration

📐 Dimensions

Exterior

Wheelbase Options:

Various based on cab and bed configuration (e.g., 134.7 in, 140.5 in, 154.7 in)

Bed Length Options:

Short Bed (approx. 6.3 ft), Long Bed (approx. 8 ft)

Weights

Gvwr Range:

Approximately 8,510 lbs (1500) to 11,500 lbs (3500)

Curb Weight Range:

Approximately 5,000 lbs to 7,000+ lbs depending on configuration

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

Not explicitly rated for this specific year/model, but typical for large trucks of the era

NHTSA Front Impact Passenger:

Not explicitly rated for this specific year/model

Active Features

Standard Anti-lock Braking System (ABS)

Traction Control:

Available Traction Control System (TCS)

Passive Features

Airbags:

Driver and front passenger airbags

Seatbelts:

Three-point seat belts with pretensioners

💡 Technology Features

Infotainment

Infotainment System Options:

Basic AM/FM radio with CD player, optional premium audio systems, optional navigation (rare)

Driver Assistance

Driver Assistance Features:

Limited by modern standards; primarily ABS and optional Traction Control

Connectivity

Connectivity Options:

Basic auxiliary input for audio (if equipped), no Bluetooth or advanced connectivity

🔧 Maintenance

Service Intervals

Oil Change Interval Gas:

Every 3,000 - 7,500 miles or 6 months, depending on oil type and driving conditions (consult manual for specifics)

Oil Change Interval Diesel:

Every 5,000 - 10,000 miles or 6 months for Cummins (synthetic oil recommended for longer intervals)

Transmission Fluid Change:

Typically every 30,000 - 60,000 miles, depending on transmission type and usage (heavy towing may require more frequent changes)

Coolant Flush Interval:

Every 30,000 - 100,000 miles, depending on coolant type (e.g., HOAT)

Fluid Specifications

Engine Oil Spec Gas 4.7L 5.7L:

API SP or SN, SAE 5W-20 (preferred for fuel economy) or 5W-30 (consult manual for definitive spec)

Engine Oil Spec Diesel 5.9L Cummins:

API CJ-4 or CK-4, SAE 15W-40 (conventional or synthetic)

Automatic Transmission Fluid:

ATF+4 (MS-9602)

Manual Transmission Fluid Nv3500:

Mopar Manual Transmission Lubricant (or equivalent GL-4)

Manual Transmission Fluid Nv5600 G56:

Mopar Manual Transmission Lubricant (or equivalent GL-4)

Transfer Case Fluid:

Mopar NV241/NV243/NV271 Transfer Case Lubricant (or equivalent)

Coolant Type:

Mopar OAT (Organic Additive Technology) or HOAT (Hybrid OAT) Antifreeze/Coolant

Known Issues

Common Issues Gas:

Spark plug issues on 5.7L Hemi (e.g., broken spark plugs), cracked exhaust manifolds, potential oil leaks, ignition coil failures

Common Issues Diesel:

Injector issues, potential for crank sensor failure, EGR valve issues (on later models, but relevant to diagnosis), fuel lift pump failures

Common Issues Transmission:

Overdrive clutch failure in 48RE automatics, internal wear in manual transmissions

Common Issues Suspension Steering:

Ball joint wear (especially on solid axle models), steering gear box play, tie rod end wear

📚 Vehicle History

Brand Heritage

Dodge Truck Legacy:

Dodge has a long history of producing robust and capable pickup trucks, with the Ram nameplate established in 1981.

Model Evolution

Third Generation Debut:

The third generation (DS/DR) of the Dodge Ram launched for the 2002 model year, representing a significant redesign with a bolder grille, larger cab, and improved aerodynamics.

2005 Updates:

2005 saw the introduction of the 5.7L HEMI V8 engine across more of the Ram lineup and minor styling tweaks. The manual transmission availability also shifted for diesel models.

Production

Manufacturing Location:

Saltillo Truck Assembly, Mexico and Warren Truck Assembly, Warren, Michigan, USA

🏆 Awards & Recognition

Recognitions

Truck Of The Year:

While specific awards for the 2005 model may vary, the third-generation Ram consistently received accolades for its styling and powerful HEMI engine.