Engine Mechanical:
Complete overhaul, diagnosis, and repair of all engine types.
Engine Electrical:
Ignition system, fuel injection system, emissions control, sensors, wiring diagrams.
Transmission:
Automatic and manual transmission diagnosis, repair, and overhaul, including torque converter.
Drivetrain:
Front and rear axle, driveshaft, differentials, CV joints, wheel bearings.
Suspension:
Front and rear suspension components, steering system, shock absorbers, springs.
Brakes:
Hydraulic brake system, ABS, parking brake, component replacement, bleeding procedures.
Electrical System:
Battery, charging system, starting system, lighting, accessories, power windows, locks.
HVAC:
Heating, ventilation, and air conditioning system diagnosis and repair.
Body And Chassis:
Frame, body panels, doors, interior trim, bumpers, glass replacement.
Fuel System:
Fuel pump, fuel filter, fuel injectors, fuel tank, evaporative emissions control (EVAP).
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, pipes, emissions components.
Preventative Maintenance:
Oil changes, filter replacements, fluid checks, lubrication, tire rotation.
Troubleshooting Diagnostics:
Step-by-step diagnostic procedures for common and complex issues.
Component Replacement:
Detailed instructions for replacing all major and minor vehicle components.
Rebuilding Procedures:
Complete rebuild procedures for engines, transmissions, and other major assemblies.
Wiring Diagrams:
Comprehensive electrical system wiring schematics.
Torque Specifications:
Exact torque values for all critical fasteners.
Alignment Procedures:
Wheel alignment specifications and procedures.
Depth Of Coverage:
Full factory service level, covering basic maintenance to complete engine and transmission rebuilds.
Diagnostic Tools Required:
Mentions procedures often requiring specific Ford diagnostic tools (e.g., FORScan, IDS).
Diagrams Illustrations:
Hundreds of detailed photos and exploded diagrams.
Engine Options 2005:
5.4L Triton V8, 6.0L Power Stroke V8 Diesel, 6.8L Triton V10.
5.4L V8 Horsepower:
Approx. 300 hp @ 5000 rpm
5.4L V8 Torque:
Approx. 365 lb-ft @ 3500 rpm
6.8L V10 Horsepower:
Approx. 362 hp @ 4750 rpm
6.8L V10 Torque:
Approx. 457 lb-ft @ 3250 rpm
6.0L Power Stroke V8 Diesel Horsepower:
Approx. 325 hp @ 3300 rpm
6.0L Power Stroke V8 Diesel Torque:
Approx. 560 lb-ft @ 2000 rpm
Fuel System Type Gas:
Electronic Fuel Injection (EFI)
Fuel System Type Diesel:
Common Rail Direct Injection (CRDI)
Standard Transmission:
5-speed manual (on some gasoline models)
Optional Transmission Gas:
5-speed automatic (TorqShift)
Optional Transmission Diesel:
5-speed automatic (TorqShift)
Transmission Features:
Tow/Haul mode, manual shifting capability on automatic transmissions.
Wheelbase Options:
137.5" (Standard Cab), 158" (SuperCab), 172.4" (Crew Cab)
Bed Length Options:
8.0 ft (60/40 split bench seat), 6.75 ft (Styleside bed)
Gvwr Range:
9,200 lbs to 11,500 lbs (depending on configuration)
Payload Capacity:
Varies significantly by configuration, can exceed 5,000 lbs.
Towing Capacity:
Varies significantly by configuration, can exceed 12,000 lbs with proper equipment.
NHTSA Frontal Impact Driver:
Not specifically rated for 2005 model year in a comprehensive manner typical of later years, but designed to heavy-duty standards.
NHTSA Frontal Impact Passenger:
Not specifically rated for 2005 model year.
ABS:
Standard Anti-lock Braking System (ABS).
Airbags:
Front airbags for driver and passenger.
Seatbelts:
Three-point front seat belts, rear seat belts (depending on cab configuration).
Oil Change Interval Gas:
Every 5,000 to 7,500 miles or 6 months (refer to manual for specifics).
Oil Change Interval Diesel:
Every 5,000 to 10,000 miles or 6 months for diesel (refer to manual for specifics).
Engine Oil Gas:
API SG/SH/SJ/SL certified, SAE 5W-20 or 5W-30 recommended (refer to manual for exact viscosity).
Engine Oil Diesel:
API CI-4 rated synthetic diesel engine oil (SAE 15W-40 or 5W-40 depending on climate).
Coolant Type:
Ford Premium All Season Engine Coolant (orange concentrate).
Transmission Fluid Auto:
Mercon V
Transmission Fluid Manual:
API GL-4 or GL-5 gear oil, SAE 75W-90 (check manual for specific transmission type).
6.0L Power Stroke Common Problems:
EGR cooler failure, Oil Cooler failure, Head Gasket issues, FICM (Fuel Injection Control Module) failure, Injector problems.
Gasoline Engine Common Problems:
Less prone to major systemic issues compared to the 6.0L diesel, but standard wear and tear on ignition coils, spark plugs, and exhaust components apply.
