Target Audience:
Professional technicians, DIY enthusiasts, fleet maintenance personnel
Advantage Over Print:
Searchable content, instant access, regular updates (depending on vendor terms), multimedia integration potential, portability across devices
Licensing:
Officially licensed, derived from OE (Original Equipment) materials
Access Duration:
1 Year of access included (with options for renewal/extension)
Primary Coverage:
Complete Service and Repair
Secondary Coverage:
Maintenance, Diagnostics, Troubleshooting, Overhaul
Estimated Page Count:
Extensive (typical OE service manuals are 1000+ pages)
Type:
Digital Service & Repair Manual Software
Format:
Online Software/Web-based Access
Engine Systems:
Engine mechanical, lubrication, cooling, fuel, ignition, emissions control, engine performance diagnostics, turbocharged systems (if applicable)
Drivetrain Systems:
Manual and automatic transmissions, transfer cases, drive shafts, differentials, axles, CV joints
Suspension Steering Systems:
Front and rear suspension components, shock absorbers, springs, control arms, steering gear, power steering system, wheel alignment
Brake Systems:
Front and rear brakes (disc/drum configurations), hydraulic systems, ABS, parking brake
Electrical Electronic Systems:
Battery, charging system, starting system, lighting, body controls, instrument cluster, power distribution, fuses, relays, diagnostic connectors (OBD-II)
HVAC Systems:
Heating, ventilation, air conditioning system components, refrigerant service, diagnostics
Body Exterior Interior Systems:
Body panels, doors, hinges, latches, glass, seals, interior trim, seats, bumpers, chassis components
Maintenance Procedures:
Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt replacement, coolant flushes
Repair Procedures:
Component removal and installation, rebuild procedures for major systems (engine, transmission), panel replacement, wiring harness repair
Diagnostic Procedures:
Troubleshooting guides, symptom-based diagnostics, diagnostic trouble code (DTC) interpretation and resolution, circuit testing
Technical Specifications Data:
Torque specifications, clearances, fluid capacities, electrical resistance values, diagnostic parameter data
Depth:
Comprehensive, covering everything from basic scheduled maintenance to complete engine and transmission overhauls, and advanced electrical system diagnostics.
Software Requirements:
Web browser compatibility (Chrome, Firefox, Safari, Edge), Internet connection required
Print Option:
Printable pages available for individual sections or chapters
Binding:
Not Applicable (Digital Format)
Paper Quality:
Not Applicable (Digital Format)
Device Compatibility:
Compatible with any PC, laptop, smartphone, or tablet with an internet connection and web browser.
Engine Options:
5.4L Triton V8, 6.8L Triton V10, 6.0L Power Stroke V8 Turbo Diesel
Engine 5 4L V8 Hp:
300 hp @ 4500 rpm (approx.)
Engine 5 4L V8 Torque:
365 lb-ft @ 3250 rpm (approx.)
Engine 6 8L V10 Hp:
325 hp @ 4250 rpm (approx.)
Engine 6 8L V10 Torque:
410 lb-ft @ 3250 rpm (approx.)
Engine 6 0L Powerstroke Hp:
325 hp @ 3300 rpm (approx.)
Engine 6 0L Powerstroke Torque:
560 lb-ft @ 2000 rpm (approx.)
Fuel Delivery Gasoline:
Electronic Fuel Injection (EFI)
Fuel Delivery Diesel:
High-Pressure Common Rail (HPCR) Fuel Injection System
Engine Type Diesel:
Overhead Valve (OHV), Turbocharged, Intercooled, V8
Transmission Options Diesel:
TorqShift 5-Speed Automatic (typically)
Transmission Options Gasoline:
4-Speed Automatic (e.g., 4R100), 6-Speed Manual (e.g., ZF6)
Transmission Type Automatic:
Heavy-duty automatic transmission with electronic control and overdrive
Transmission Type Manual:
Heavy-duty manual gearbox, often with overdrive gear
Wheelbase:
Varies by configuration (e.g., 137" for Regular Cab, 156" for SuperCab/Crew Cab SWB)
Overall Length:
Varies by configuration (e.g., 237" to 263")
Gvwr:
Ranges from 9,200 lbs to 11,500 lbs (depending on configuration and axle)
Curb Weight:
Varies significantly based on cab, bed length, and drivetrain (e.g., 6,000 lbs to 8,000+ lbs)
Infotainment Options:
Base AM/FM stereo, optional CD player, available premium audio systems, navigation systems were less common in base models but available on higher trims.
Driver Assistance Features:
Cruise control, power windows and locks (depending on trim level)
Connectivity Features:
OBD-II diagnostic port for scan tools, power outlets
Oil Change Interval:
Typically 5,000 - 7,500 miles for gasoline engines, 5,000 - 10,000 miles for Power Stroke diesel (depending on usage and oil type)
Transmission Fluid Interval:
Every 30,000 - 60,000 miles depending on usage and transmission type.
Engine Oil 5 4L V8:
SAE 5W-20 API Certified (e.g., Motorcraft SAE 5W-20)
Engine Oil 6 8L V10:
SAE 5W-20 API Certified (e.g., Motorcraft SAE 5W-20)
Engine Oil 6 0L Powerstroke:
CJ-4 or CK-4 rated 15W-40 Diesel Engine Oil (e.g., Motorcraft 15W-40 Diesel)
Coolant Type:
Ford Premium Gold Coolant (VC-7B) or equivalent meeting Ford WSS-M97B51-A1 specification
Automatic Transmission Fluid:
MERCON V (e.g., Motorcraft MERCON V Automatic Transmission Fluid)
Manual Transmission Fluid:
Various, often SAE 75W-90 Synthetic Gear Lubricant (e.g., Motorcraft SAE 75W-90 Synthetic)
6 0L Powerstroke Issues:
Stiction in injectors, EGR cooler failure, oil cooler failure, head gasket leaks, FICM (Fuel Injection Control Module) failure (common concerns requiring detailed diagnosis)
Gasoline Engine Issues:
Spark plug blow-out (5.4L Triton 3-valve), occasional throttle body issues.
Ford Truck Legacy:
Ford has a long-standing heritage in the heavy-duty truck market, with the F-Series line dating back to 1948.
Super Duty Introduction:
The Super Duty line was introduced in 1999 as a distinct platform from the lighter-duty F-150.
Second Gen Updates:
The 2005 model year received a significant facelift and powertrain updates, including improved Power Stroke diesel and revised interior.
Manufacturing Location:
Mainly assembled in North America, including plants in Kentucky and Ohio.
