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Harley Davidson Dyna 2005 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Dyna Year: 2005 Codes Chassis Code Series: FXD 👋 Introduction Market Position Market Segment: Cruiser motorcycle segment, known for its classic styling and...
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类型: Motorcycle
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Harley Davidson Dyna 2005 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Dyna
Year:
2005
Codes
Chassis Code Series:
FXD
👋 Introduction
Market Position
Market Segment:
Cruiser motorcycle segment, known for its classic styling and V-twin performance.
Competitive Analysis
Competitors:
Competed against models from brands like Indian Motorcycles, Victory Motorcycles, and custom builders offering similar cruiser platforms.
Key Features
Distinctive Features:
Iconic V-twin engine, comfortable riding position, customizable platform, reliable performance for cruising and touring.
Target Audience:
Riders seeking a classic American cruiser experience, enthusiasts who enjoy DIY maintenance and customization.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Manual
Language:
English
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
V-Twin Evolution (Twin Cam 88)
Transmission:
5-speed Cruise Drive
Fuel System:
Carburetor (Keihin CV40) and Fuel Injection (EFI - specific models)
Ignition System:
Electronic Ignition
Electrical System:
Wiring diagrams, lighting, starter, battery, charging system
Frame And Suspension:
Frame, front fork (Showa), rear shock absorbers, swingarm
Braking System:
Front and rear hydraulic disc brakes, master cylinders, calipers
Wheel And Tires:
Wheel bearings, tire specifications, wheel alignment
Bodywork And Trim:
Fenders, fuel tank, seat, handlebars, controls
Exhaust System:
Exhaust pipes, mufflers, mounting hardware
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain adjustment
Diagnostics:
Troubleshooting procedures for common issues, fault codes (EFI models)
Repair:
Engine teardown and reassembly, transmission overhaul, suspension rebuild, brake caliper service
Installation:
Component replacement, accessory installation guidelines
Technical Depth
Depth:
Comprehensive coverage from basic maintenance to complete engine rebuilds and electrical system diagnostics.
📊 Manual Specifications
File Format
File Format:
Searchable PDF
Print Quality
Print Quality:
High-resolution images and diagrams for clarity
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 45-degree V-twin, Evolution engine (Twin Cam 88)
Displacement:
1449 cc (88 cubic inches)
Bore X Stroke:
3.75 in. x 4.00 in. (95.25 mm x 101.6 mm)
Compression Ratio:
8.7:1 (typical)
Performance
Horsepower Estimate:
Approximately 65-70 HP (at crankshaft, varies by tuning)
Torque Estimate:
Approximately 75-80 ft-lbs (at crankshaft, varies by tuning)
Fuel System
Carburetor Model:
Keihin CV40 (Constant Velocity) 40mm
Fuel Capacity:
4.9 US gallons (18.5 liters) typical
Lubrication
Oil Type:
Harley-Davidson SYN3 Synthetic or equivalent V-Twin specific motorcycle oil
Oil Capacity With Filter:
3.0 US quarts (2.8 liters)
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Primary Drive:
Duplex chain, wet clutch
Final Drive:
Belt drive
Features
Clutch Type:
Wet, multi-plate, diaphragm spring
Transmission Oil Type:
Harley-Davidson Formula+ Transmission Lubricant or equivalent
Transmission Oil Capacity:
24 US fluid ounces (0.71 liters)
📐 Dimensions
Exterior
Length:
Approx. 91.8 inches (2331 mm)
Width Handlebar:
Approx. 36.0 inches (914 mm)
Height:
Approx. 49.7 inches (1262 mm)
Seat Height Unladen:
Approx. 27.4 inches (696 mm)
Ground Clearance:
Approx. 5.3 inches (135 mm)
Weights
Dry Weight:
Approx. 600 lbs (272 kg)
Gross Vehicle Weight Rating:
Approx. 960 lbs (435 kg)
Front Wheel Rating:
380 lbs (172 kg)
Rear Wheel Rating:
580 lbs (263 kg)
🛡️ Safety Features
Ratings
Safety Ratings:
Not applicable in the same way as automobiles; emphasis on rider control and braking system performance.
Active Features
Active Safety Features:
Responsive braking system, stable chassis geometry for predictable handling.
Passive Features
Passive Safety Features:
Sturdy frame construction, robust suspension for road holding.
💡 Technology Features
Infotainment
Infotainment System:
Basic: Analogue speedometer, tachometer, odometer, trip meter, indicator lights. No integrated infotainment or advanced electronics.
🔧 Maintenance
Service Intervals
Initial Service:
First service typically at 1,000 miles (1600 km) or 6 months, whichever comes first.
Subsequent Oil Change:
Every 5,000 miles (8,000 km) or 12 months, whichever comes first.
Spark Plug Replacement:
Recommended every 10,000 miles (16,000 km)
Drive Belt Inspection:
Inspect at every service, adjust tension as needed.
Fluid Specifications
Primary Chain Case Fluid:
Harley-Davidson Primary Chain Lubricant or SYN3
Brake Fluid:
DOT 4 hydraulic brake fluid
Fork Oil:
Specific viscosity fork oil (refer to manual for exact type and quantity per fork leg)
Known Issues
Common Issues:
Cam chain tensioner wear (early models), potential oil leaks, carburetor tuning adjustments, electrical connections.
Preventative Maintenance:
Regularly check and replace cam chain tensioners with upgraded components if applicable, ensure proper torque on fasteners, clean and inspect electrical connectors.
📚 Vehicle History
Brand Heritage
Brand Origin:
Founded in Milwaukee, Wisconsin, USA, in 1903, Harley-Davidson is an iconic American motorcycle manufacturer.
Model Evolution
Dyna Series Introduction:
The Dyna platform was introduced in 1991, evolving from earlier Big Twin models, featuring a new frame and rubber isolation for the engine and transmission.
Twin Cam 88 Adoption:
The Twin Cam 88 engine, introduced in 1999, became the powerplant for the Dyna line from 2000 onwards, replacing the Evolution 1340cc engine.
Production
Manufacturing Location:
Assembled in York, Pennsylvania, and Milwaukee, Wisconsin, USA.
🏆 Awards & Recognition
Recognitions
Awards And Recognitions:
The Harley-Davidson Dyna series has consistently been recognized for its classic styling, V-twin performance, and its role as a highly customizable platform, contributing to its enduring popularity among motorcycle enthusiasts.
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