🏷️ Basic Information

Make:

Harley-Davidson

Model:

FLHTCI Electra Glide Classic EFI

Year:

2005

Model Code:

FLHTCI

Vin Character 6:

T

Vin Character 10:

5

👋 Introduction

Segment:

Full-dress touring motorcycle

Target Audience:

Owners and independent technicians seeking comprehensive service information

Competitors:

Similar era Honda Gold Wing, Kawasaki Voyager, Indian Roadmaster

Model Attributes:

Comfortable touring, large fairing, saddlebags, luggage rack, optional trunk, cruise control, electronic fuel injection

Manual Value:

Essential resource for maintaining the performance, reliability, and longevity of the 2005 Electra Glide Classic EFI

📋 Manual Details

Primary Focus:

Complete Service and Repair

Engine Coverage:

Twin Cam 1450cc (88 cubic inch)

Transmission Coverage:

5-Speed Cruise Drive

Electrical Coverage:

Comprehensive wiring diagrams, diagnostics, and component testing

Chassis Coverage:

Frame, suspension, steering, wheels, tires, and brakes

Bodywork Coverage:

Fairings, saddlebags, tank, fenders, and trim

Accessories Coverage:

Included installation and maintenance for factory accessories

Estimated Pages:

Approximately 800-1200 pages (typical for this type of manual)

Type:

Workshop Service Repair Manual

Language:

English

Format:

Digital Download (PDF)

📖 Manual Coverage

Engine Systems:

Fuel injection (EFI), ignition, lubrication, cooling, starting, charging

Drivetrain Systems:

Clutch, transmission, primary drive, final drive (belt)

Brake Systems:

Hydraulic front and rear disc brakes, ABS (if equipped), brake fluid service

Suspension Systems:

Front fork (telescopic), rear shock absorbers, adjustments, and rebuilds

Steering Systems:

Handlebars, steering head bearings, fork assembly

Wheel Tire Systems:

Wheel bearing service, tire mounting and balancing, specifications

Electrical Systems:

Battery, lighting, instrumentation, starter, alternator, ignition, fuel injection control module (ECM), diagnostic codes

Fuel Systems:

Fuel tank, fuel pump, fuel filter, injectors, pressure regulator

Exhaust Systems:

Exhaust pipes, mufflers, heat shields, oxygen sensors

Maintenance Procedures:

Oil changes, filter replacements, spark plug service, brake bleeding, lubrication points

Diagnostic Procedures:

Troubleshooting charts, diagnostic trouble codes (DTCs), component testing methods

Repair Procedures:

Engine teardown and reassembly, transmission overhaul, suspension rebuilds, electrical component replacement

Installation Procedures:

Removal and installation of major components, fairings, and accessories

Adjustment Procedures:

Clutch adjustment, throttle cable adjustment, suspension pre-load adjustment

Depth:

Comprehensive, from basic maintenance to full engine and transmission rebuilds

Diagnostic Capability:

Detailed diagnostic flowcharts and trouble code explanations for EFI and other systems

Electrical Diagrams:

Detailed and legible wiring diagrams with component identification

Torque Specifications:

All critical fastener torque values specified for engine, chassis, and bodywork

Special Tools:

Identification and usage of Harley-Davidson specific and recommended tools for repairs

📊 Manual Specifications

File Type:

PDF

Searchability:

Text-searchable for quick information retrieval

Resolution:

High-resolution images and diagrams

Readability:

Designed for clear reading on digital displays and printable pages

Binding:

N/A (Digital Download)

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Type:

Air-cooled, 45-degree V-twin

Displacement:

1450 cc (88 cubic inches)

Bore X Stroke:

3.748 in x 4.00 in (95.0 mm x 101.6 mm)

Compression Ratio:

8.8:1

Valve Train:

Overhead valve (OHV), 2 valves per cylinder

Ignition System:

Electronic ignition with knock control

Horsepower:

Approx. 65-70 HP (at crankshaft, varies by source and tune)

Torque:

Approx. 78-80 lb-ft (at crankshaft, varies by source and tune)

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

Unleaded gasoline, minimum 87 octane (91 AKI)

Fuel Tank Capacity:

5.0 US gallons (18.9 L)

🔧 Transmission

Transmission Type:

5-speed constant mesh, helical gears

Clutch Type:

Wet, multi-plate, diaphragm spring

Final Drive:

Carbon fiber reinforced belt drive, 32/70 ratio

Transmission Fluid:

Harley-Davidson SYN3 or compatible synthetic V-twin transmission fluid

Transmission Fluid Capacity:

23.7 US fl oz (700 ml)

📐 Dimensions

Length:

93.5 in (2375 mm)

Width:

37.6 in (955 mm)

Height:

64.0 in (1625 mm)

Wheelbase:

63.5 in (1613 mm)

Ground Clearance:

5.1 in (130 mm)

Dry Weight:

810 lbs (367 kg)

Gross Vehicle Weight Rating:

1360 lbs (617 kg)

Payload Capacity:

Approx. 550 lbs (249 kg)

Saddlebag Capacity:

Approx. 2.2 cu ft each

Trunk Capacity:

Optional, varies by model

🛡️ Safety Features

Crash Safety:

N/A (Motorcycle safety ratings differ from automotive)

Braking System:

Dual front disc brakes, single rear disc brake, optional ABS

Lighting:

Halogen headlight, LED tail light, turn signals

Frame Construction:

Steel frame and swingarm

Instrumentation:

Speedometer, tachometer, fuel gauge, voltage meter, oil pressure indicator

💡 Technology Features

Audio System:

Factory AM/FM/WB radio with cassette player and CB/Intercom (often optional or varies by trim)

Speaker System:

Fairing-mounted speakers

Cruise Control:

Electronic Cruise Control standard on FLHTCI model

Anti Lock Brakes:

Optional Anti-lock Braking System (ABS)

Diagnostic Interface:

Through ECM using proprietary diagnostic tools (e.g., Harley-Davidson Digital Technician)

🔧 Maintenance

Initial Service:

1,000 miles (1,600 km)

Subsequent Service:

Every 5,000 miles (8,000 km) or annually, whichever comes first

Engine Oil:

Harley-Davidson SYN3 or SAE 20W50 motorcycle oil meeting Harley-Davidson specification (e.g., H-D 62600004)

Engine Oil Capacity:

3.0 US quarts (2.8 L) with filter change

Primary Chain Case Oil:

Harley-Davidson Primary Chain Case Oil or HD-62600013 (or equivalent SAE 75W-90 GL-4 gear oil)

Primary Chain Case Oil Capacity:

1.0 US quart (0.95 L)

Brake Fluid:

DOT 4 brake fluid (for models with ABS, specific compatibility is critical)

Fork Oil:

Harley-Davidson Type 'E' or Type 'B' fork oil (specific viscosity depends on front suspension type and tuning)

Common Wear Items:

Cam chain tensioners (especially earlier Twin Cam 88s), wheel bearings, clutch plates, starter drive, voltage regulator

Efi Diagnostics:

Potential for sensor issues (e.g., Throttle Position Sensor - TPS, Crankshaft Position Sensor - CKP) causing performance irregularities

Charging System:

Voltage regulator and stator can be points of failure over time.

📚 Vehicle History

Brand Legacy:

Iconic American motorcycle manufacturer with a long history of V-twin engines and touring models.

Electra Glide Lineage:

The Electra Glide has been Harley-Davidson's premier touring platform since the 1960s, evolving significantly in styling, comfort, and technology.

Twin Cam Introduction:

The Twin Cam 88 engine, introduced in 1999, represented a significant technological advancement for Harley-Davidson's large-displacement V-twins, offering improved performance and reliability over the Evolution engine.

Efi Integration:

Electronic Fuel Injection (EFI) became standard on most Harley-Davidson models in the early 2000s, improving fuel efficiency, emissions, and cold-weather starting compared to carbureted versions.

Manufacturing Location:

USA (Harley-Davidson Motor Company)

Production Years:

FLHTCI models were produced during this era, building upon earlier Electra Glide platforms.

🏆 Awards & Recognition

Model Recognition:

The Electra Glide Classic is a perennial favorite among touring riders for its comfort, amenities, and classic Harley-Davidson styling. While specific awards for the 2005 model year are not prominently documented in a singular list, the platform consistently garners positive reviews for long-distance touring capabilities.