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Harley Davidson FLHTCUI Ultra Classic Electra Glide 2005 Factory Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHTCUI Ultra Classic Electra Glide Year: 2005 Model Code: FLHTCUI Sub Model: Ultra Classic Electra Glide 👋 Introduction Market Position Market Position: The...
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类型: Motorcycle
厂商:
斯库: 502904
Harley Davidson FLHTCUI Ultra Classic Electra Glide 2005 Factory Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHTCUI Ultra Classic Electra Glide
Year:
2005
Model Code:
FLHTCUI
Sub Model:
Ultra Classic Electra Glide
👋 Introduction
Market Position
Market Position:
The 2005 FLHTCUI Ultra Classic Electra Glide was the pinnacle of Harley-Davidson's touring lineup, representing the ultimate in comfort, luxury, and long-distance capability for its era.
Competitive Analysis
Competitive Analysis:
Competed with other large-displacement touring motorcycles from manufacturers like Honda (Gold Wing), BMW (K-series touring), and Victory (V92C touring variants).
Key Features
Key Features:
Air-cooled V-twin engine, full fairings with integrated audio, ample luggage capacity (tour-pak and saddlebags), comfortable seating for rider and passenger, cruise control, advanced rider aids for its time.
📋 Manual Details
Coverage
Coverage Areas:
Engine, Transmission, Chassis, Electrical System, Bodywork, Accessories, Troubleshooting, Maintenance, Repair
Page Count
Page Count:
Estimated 800-1000+ pages (typical for comprehensive factory service manuals)
Manual Type
Manual Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Downloadable Digital Format (PDF)
📖 Manual Coverage
Systems
Systems Covered:
Engine (Twin Cam 88B), Fuel System (EFI), Ignition System, Starting System, Charging System, Transmission (5-speed Cruise Drive), Primary Drive, Clutch, Brakes (Front & Rear), Suspension (Front & Rear), Steering, Wheels & Tires, Frame, Electrical System (Wiring Diagrams, Lighting, Instruments, Audio), Bodywork & Fairings, Seat, Luggage, Maintenance Procedures, Troubleshooting Guides
Procedures
Procedures Included:
Scheduled Maintenance, Oil Changes, Filter Replacements, Tire Mounting & Balancing, Brake Pad Replacement, Clutch Adjustment, Fork Service, Shock Absorber Replacement, Engine Tuning, Fuel System Diagnosis & Repair, Ignition System Troubleshooting, Electrical System Repairs, Fairing & Body Panel Removal/Installation, Component Overhaul, Wiring Harness Repair, Diagnostic Trouble Code (DTC) Procedures
Depth
Technical Depth:
Comprehensive coverage from basic maintenance to complete engine and transmission overhauls, including detailed diagnostic procedures and repair instructions.
📊 Manual Specifications
File Format
File Format:
PDF (Searchable, Printable)
Print Quality
Print Quality:
High-resolution scans with clear text and legible diagrams.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 88B V-Twin
Displacement:
1450 cc (88 cubic inches)
Bore X Stroke:
3.75 in. x 4.00 in. (95.25 mm x 101.6 mm)
Compression Ratio:
8.9:1
Performance
Horsepower:
Approx. 67 HP @ 5000 RPM (Manufacturer estimate)
Torque:
Approx. 86 lb-ft @ 3200 RPM (Manufacturer estimate)
Fuel System
Fuel System:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded Premium Gasoline, 91 Octane (R+M)/2 Minimum
Lubrication
Oil Type:
Harley-Davidson Genuine Motor Oil SAE 20W-50 or equivalent (refer to manual for exact specifications and Harley-Davidson recommendations)
Oil Capacity:
Approx. 4.0 quarts (3.8 liters) with filter change
🔧 Transmission
Standard
Transmission Type:
5-speed Cruise Drive
Gear Ratios:
1st: 9.31, 2nd: 6.45, 3rd: 4.79, 4th: 3.72, 5th: 3.24
Features
Primary Drive:
Plated, insulated chain
Final Drive:
Belt drive
Fluid Specifications
Transmission Fluid Type:
Harley-Davidson Syn3 Synthetic Transmission Lubricant or equivalent (refer to manual for exact specifications and Harley-Davidson recommendations)
Transmission Fluid Capacity:
Approx. 2.5 quarts (2.4 liters)
📐 Dimensions
Exterior
Length:
93.7 in. (2380 mm)
Width:
35.0 in. (889 mm)
Height:
53.5 in. (1360 mm)
Weights
Dry Weight:
Approx. 803 lbs (364 kg)
Gvwr:
Approx. 1360 lbs (617 kg)
Capacities
Fuel Tank Capacity:
5.0 gallons (19 liters)
Luggage Capacity:
Tour-Pak: Approx. 2.2 cu ft; Saddlebags: Approx. 2.4 cu ft each
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle safety ratings differ from automotive; focus is on design and rider protection features).
Active Features
Active Safety Features:
Linked front and rear braking system, powerful front and rear disc brakes with optional ABS (Anti-lock Braking System) on select models/packages.
Passive Features
Passive Safety Features:
Sturdy frame construction, integrated fairing for wind protection, comfortable seating designed for long rides, prominent lighting for visibility.
💡 Technology Features
Infotainment
Infotainment System:
Integrated fairing audio system with AM/FM radio and CB/intercom capabilities. May include CD player depending on specific options.
Speaker Configuration:
Fairing-mounted speakers, often with rear passenger speakers.
Driver Assistance
Driver Assistance Features:
Cruise control, integrated fairing for aerodynamic comfort.
Connectivity
Connectivity Features:
CB radio and intercom system for rider-to-rider or rider-passenger communication.
🔧 Maintenance
Service Intervals
Initial Service Mileage:
1000 miles (1600 km) - Critical break-in service
Regular Service Interval:
Every 5,000 miles (8,000 km) or 12 months, whichever comes first (engine oil, primary chain case oil, transmission oil, filter checks, inspections).
Spark Plug Replacement:
Typically every 10,000-20,000 miles (refer to manual for specific plug type and interval).
Belt Drive Inspection:
Regular inspection for wear and tension, adjust as needed.
Fluid Specifications
Brake Fluid Type:
DOT 4 (refer to manual for specific Harley-Davidson approved fluid)
Coolant Type:
N/A (Air-cooled engine)
Primary Chain Case Oil Type:
Harley-Davidson Primary Chain Lubricant SAE 80W-90 or equivalent (refer to manual for exact specifications)
Primary Chain Case Oil Capacity:
Approx. 1 quart (0.95 liters)
Known Issues
Common Issues Engine:
Potential for crank runout on early Twin Cam engines, cam chain tensioner wear (later addressed with hydraulic tensioners), exhaust leaks.
Common Issues Electrical:
Wiring harness chafing in common stress points, regulator/stator failures, battery charging issues.
Common Issues Transmission:
Clutch adjustment needs, occasional difficulty shifting gears if not maintained properly.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Harley-Davidson has a rich heritage dating back to 1903, synonymous with American motorcycle culture, freedom, and custom V-twin motorcycles.
Model Evolution
Model Evolution:
The Electra Glide line, introduced in 1965, has been Harley-Davidson's flagship touring model. The FLHTCUI represents the evolution with fuel injection, advanced electronics, and the Twin Cam engine.
Production
Production Years:
The FLHTCUI model designation was in production throughout the early to mid-2000s, with the Twin Cam 88B engine being a core component.
🏆 Awards & Recognition
Recognitions
Recognitions And Ratings:
While specific awards for the 2005 model year are not readily cataloged in a generalized manner, the Electra Glide line consistently received acclaim for its touring prowess and comfort in motorcycle media reviews of the era.
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