Harley Davidson FLSTF Fat Boy ST Motorcycle Complete Workshop Service Repair Manual 2005

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLSTF Fat Boy Model Suffix: ST Year: 2005 Codes Chassis Code: FLD 👋 Introduction Market Position Segment: Cruiser Motorcycle Target Audience: Harley-Davidson FLSTF...

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标签: 2005 FLSTF Fat Boy ST Harley Davidson Misc Motorcycle Motorcycles

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Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

FLSTF Fat Boy

Model Suffix:

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Cruiser Motorcycle

Target Audience:

Harley-Davidson FLSTF Fat Boy owners, mechanics, and enthusiasts.

Competitive Analysis

Notes:

Essential resource for maintaining the iconic Fat Boy, covering all aspects of its mechanical and electrical systems.

Key Features

Highlights:

Detailed diagrams, step-by-step instructions, diagnostic aids, torque specifications.

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete Service, Repair, and Workshop Procedures

Page Count

Estimated Page Count:

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Downloadable PDF

📖 Manual Coverage

Systems Covered

Engine:

Engine assembly, disassembly, tuning, diagnostics, specific components (pistons, cylinders, heads, valves, timing).

Fuel System:

Carburetor (CV), fuel lines, fuel pump, fuel filter, tank maintenance.

Transmission:

5-speed transmission assembly, disassembly, maintenance, lubrication, internal components.

Drivetrain:

Belt drive system, primary drive, clutch service, final drive maintenance.

Electrical System:

Ignition system, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), lighting, instrumentation, wiring diagrams, ECM/ECU troubleshooting.

Brakes:

Front and rear brake system maintenance, caliper service, master cylinder, hydraulic lines, bleeding procedures, rotor inspection.

Suspension:

Front fork service (oil change, seal replacement), rear shock absorber maintenance and adjustment.

Chassis And Frame:

Frame inspection, steering head bearing service, swingarm maintenance.

Bodywork And Trim:

Fender removal/installation, fuel tank removal/installation, seat service, exhaust system maintenance.

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, lubrication, brake fluid flush, spark plug replacement, battery maintenance.

Troubleshooting:

Diagnostic charts for common problems, symptom-based troubleshooting guides.

Repair:

Detailed step-by-step instructions for component repair and replacement.

Overhaul:

Complete engine, transmission, and fork overhauls.

Assembly Disassembly:

Comprehensive guides for dismantling and reassembling all major motorcycle systems.

Technical Specifications:

Torque values, clearances, fluid capacities, electrical specifications.

Technical Depth

Depth:

Comprehensive from basic adjustments to complete engine rebuilds.

📊 Manual Specifications

File Format

File Type:

Searchable Text:

Print Quality

Printability:

High-resolution, suitable for printing.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-Cooled, Twin Cam 88B V-Twin

Displacement:

1450 cc (88 cubic inches)

Bore X Stroke:

3.75 in. x 4.00 in. (95.25 mm x 101.6 mm)

Compression Ratio:

8.9:1

Performance

Horsepower:

Approx. 67 hp @ 5000 rpm (Est.)

Torque:

Approx. 86 ft-lbs @ 3200 rpm (Est.)

Fuel System

Fuel Delivery:

Carburetor (Keihin CV with electronic sequential port fuel injection option on some models, but 2005 FLSTF typically CV).

Fuel Type:

Unleaded gasoline, minimum 91 octane (R+M)/2

Lubrication

Oil Type:

Harley-Davidson SYN3 Full Synthetic Motorcycle Oil or equivalent SAE 20W-50

Oil Capacity:

3.0 US qt (2.8 L) (with filter change)

Ignition

Ignition System:

Electronic Ignition

Cooling

Cooling Method:

Air-cooled

🔧 Transmission

Standard

Transmission Type:

5-Speed, Constant Mesh

Primary Drive:

Multi-plate wet clutch, chain drive

Final Drive:

Belt Drive (70-tooth rear pulley, 32-tooth front pulley)

Features

Gear Ratios:

1st: 9.315, 2nd: 6.520, 3rd: 4.792, 4th: 3.750, 5th: 3.150 (Approximate)

Transmission Fluid Type:

Harley-Davidson Formula+ Transmission and Primary Chaincase Lubricant or equivalent SAE 50

Transmission Fluid Capacity:

22 US fl oz (0.65 L)

📐 Dimensions

Exterior

Length:

93.3 in. (2369.8 mm)

Width:

37.0 in. (939.8 mm)

Height:

48.7 in. (1237.0 mm)

Wheelbase:

64.5 in. (1638.3 mm)

Ground Clearance:

5.1 in. (130 mm)

Weights

Dry Weight:

630 lbs (286 kg)

Gross Vehicle Weight Rating:

1070 lbs (485 kg)

Fuel Capacity:

5.0 US gal (18.9 L)

Oil Capacity Total:

3.0 US qt (2.8 L)

Seat Height:

27.1 in. (688.3 mm)

Wheels And Tires

Front Tire:

130/90B16 67H

Rear Tire:

150/80B16 77H

Front Wheel:

16 in. cast aluminum, chrome

Rear Wheel:

16 in. cast aluminum, chrome

Wheel Bolt Pattern:

N/A (Hub mounted)

🛡️ Safety Features

Ratings

Safety Certification:

DOT, EPA, CARB Compliant

Active Features

Brakes:

Hydraulic front and rear disc brakes.

Lighting:

Halogen headlight, LED tail light, front and rear turn signals.

Passive Features

Frame Construction:

Steel frame with integrated structure.

Tire Technology:

Tubeless tires for improved safety against flats.

💡 Technology Features

Infotainment

Audio System:

Not standard on FLSTF models; typically an aftermarket addition.

Driver Assistance

Features:

ABS not typically standard on this model; cruise control not standard.

Connectivity

Features:

No integrated smartphone connectivity or Bluetooth standard.

Instrumentation

Dashboard Features:

Analog speedometer, tachometer, fuel gauge, odometer, trip meter, indicator lights.

🔧 Maintenance

Service Intervals

First Service:

1,000 miles (1,600 km) or 12 months

Subsequent Service:

Every 5,000 miles (8,000 km) or 12 months thereafter

Engine Oil Change:

Every 5,000 miles (8,000 km) or 12 months

Transmission Oil Change:

Every 10,000 miles (16,000 km) or 24 months

Primary Chaincase Oil Change:

Every 10,000 miles (16,000 km) or 24 months

Brake Fluid Flush:

Every 24 months

Fluid Specifications

Engine Oil Viscosity:

SAE 20W-50

Transmission Fluid Viscosity:

SAE 50

Primary Chaincase Fluid Viscosity:

SAE 50

Brake Fluid Type:

DOT 4

Fork Oil Type:

Harley-Davidson Type E (5W) or Type B (10W) (Refer to manual for specific application)

Known Issues

Common Wear Items:

Clutch wear, belt tension and wear, fork seals, exhaust gaskets, battery life.

Electrical Gremlins:

Wiring harness issues, regulator/rectifier failures, starter solenoid issues (common on older models).

Engine Tuning:

Carburetor adjustments (CV) may be needed for optimal performance, especially after modifications.

📚 Vehicle History

Brand Heritage

Brand Name:

Harley-Davidson Motor Company

Heritage Notes:

Iconic American motorcycle manufacturer with a rich history dating back to 1903.

Model Evolution

Model Line:

Softail family

Fat Boy Introduction:

Originally introduced in 1990, the Fat Boy is known for its distinctive styling, inspired by the fat-tired look of post-WWII bikes.

2005 Model Significance:

Continues the Twin Cam 88B engine platform, featuring classic Fat Boy styling with modern engineering.

Production

Manufacturing Location:

United States

🏆 Awards & Recognition

Recognitions

Notes:

While specific awards for the 2005 model may not be readily available, the Fat Boy line consistently receives recognition for its iconic styling and enduring appeal within the cruiser market.