Target Audience:
Harley-Davidson FLSTFSE owners, technicians, and enthusiasts
Value Proposition:
Enables comprehensive DIY maintenance and repair, reducing reliance on dealerships
Alternative Resources:
Owner's manuals (less technical), generic repair guides (less specific)
Comprehensiveness:
Covers all aspects of the motorcycle from basic checks to full engine rebuilds
Clarity Of Instructions:
Step-by-step instructions with clear language and diagrams
Accuracy Of Data:
Factory-sourced technical specifications and procedures
Engine Service:
Full engine teardown, assembly, inspection, and tuning
Transmission Service:
Service and repair of the 6-speed Cruise Drive transmission
Fuel System:
Fuel injection system, throttle body, fuel pump, lines, and diagnostics
Electrical System:
Wiring diagrams, ignition system, lighting, starter, battery, charging system, and diagnostics
Chassis And Suspension:
Front fork, rear shock absorbers, steering head, frame inspection, and wheel bearings
Braking System:
Hydraulic brake system, calipers, master cylinders, lines, and bleeding procedures
Clutch System:
Clutch operation, adjustment, and repair
Exhaust System:
Exhaust system components, mounting, and inspection
Bodywork And Trim:
Fenders, fuel tank, seat, handlebars, controls, and cosmetic components
Diagnostics And Troubleshooting:
Diagnostic codes, symptom-based troubleshooting, and repair procedures
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, lubrication points
Scheduled Maintenance:
Detailed service intervals and tasks
Engine Rebuild:
Complete engine disassembly, inspection, component replacement, and reassembly
Transmission Repair:
Gearbox disassembly, repair, and adjustment
Electrical Troubleshooting:
Step-by-step diagnosis for electrical faults using wiring diagrams
Suspension Overhaul:
Fork seal replacement, fork oil change, and rear shock service
Brake System Repair:
Brake pad replacement, caliper rebuilding, and brake fluid flush
Wheel And Tire Service:
Tire replacement, wheel balancing, and bearing maintenance
Depth Of Coverage:
Factory-level technical data and procedures
Diagnostic Capabilities:
Detailed diagnostic fault codes and troubleshooting trees
Specifications And Tolerances:
Precise measurement specifications, clearances, and torque values
Wiring Diagrams:
High-quality, detailed electrical wiring schematics
Special Tools Required:
Identification of specialized tools needed for specific procedures
Engine Family:
Evolution (V-Twin)
Engine Displacement:
1600cc (97.4 cubic inches)
Engine Configuration:
Air-cooled, 45-degree V-twin
Bore X Stroke:
3.875 in. x 4.25 in. (98.4 mm x 108 mm)
Valvetrain:
Overhead valve (OHV), 2 valves per cylinder, pushrod actuated
Horsepower:
Approx. 85 HP (at crankshaft)
Torque:
Approx. 100 ft-lbs (at crankshaft)
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI) with 50mm throttle body
Fuel Type:
Premium Unleaded Gasoline
Fuel Capacity:
5.0 US gallons (18.9 L)
Oil Capacity:
3.7 US quarts (3.5 L)
Oil Type Specification:
Harley-Davidson 20W50 SYN3 or equivalent API SG, Jaso MA approved oil
Ignition Type:
Electronic ignition with spark plug
Spark Plug Gap:
0.035 - 0.045 in. (0.9 mm - 1.1 mm)
Cooling Method:
Air-cooled
Safety Ratings:
N/A (Motorcycle safety is assessed differently than automobiles)
Braking System:
Dual front disc brakes, single rear disc brake with multi-piston calipers
Lighting:
Halogen headlight, LED tail light, amber front and rear turn signals
Frame Construction:
Steel frame for structural integrity
Ergonomics:
Low seat height and swept-back handlebars for rider comfort and control
First Service:
1,000 miles (1,600 km) or 6 months, whichever comes first
Subsequent Engine Oil Change:
Every 5,000 miles (8,000 km) or 12 months
Subsequent Transmission Oil Change:
Every 10,000 miles (16,000 km)
Subsequent Primary Chain Case Oil Change:
Every 10,000 miles (16,000 km)
Engine Oil Specification:
Harley-Davidson 20W50 SYN3 or equivalent API SG, Jaso MA approved oil
Transmission Oil Specification:
Harley-Davidson Formula+ (or HD 360) Transmission Oil
Primary Chain Case Oil Specification:
Harley-Davidson Formula+ (or HD 360) Transmission Oil
Brake Fluid Specification:
DOT 4 hydraulic brake fluid
Common Maintenance Concerns:
Normal wear items (tires, brakes), potential for clutch adjustment, electrical connections, and regular engine tuning. The manual addresses these specifically.
Brand History:
Harley-Davidson has a long and storied history in motorcycle manufacturing, dating back to 1903.
Fat Boy Lineage:
The Fat Boy, introduced in 1990, is an iconic Harley-Davidson model known for its retro styling and fat tires, evolving through various engine and component updates.
Screamin Eagle Variant:
The Screamin' Eagle models represent limited-edition, high-performance variants produced by Harley-Davidson's custom vehicle operations (CVO).
Flstfse Production Years:
The FLSTFSE was produced for the 2005 model year as a CVO special edition.