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Harley Davidson FLTRI Road Glide Motorcycle 2005 Service Repair Workshop Manual Pdf

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLTRI Road Glide Year: 2005 Codes Vin Prefix: 1HD1 👋 Introduction Market Position Category: Full-Dress Touring Motorcycle Target Audience: Long-distance riders, touring enthusiasts,...
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Harley Davidson FLTRI Road Glide Motorcycle 2005 Service Repair Workshop Manual Pdf
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLTRI Road Glide
Year:
2005
Codes
Vin Prefix:
1HD1
👋 Introduction
Market Position
Category:
Full-Dress Touring Motorcycle
Target Audience:
Long-distance riders, touring enthusiasts, owners seeking comprehensive maintenance and repair guidance
Competitive Analysis
Competitors:
Similar touring models from Honda (Gold Wing), Kawasaki (Voyager), Indian (Chief), and other Harley-Davidson touring models
Key Features
Model Identity:
Distinctive bat-wing fairing with integrated windshield, spacious saddlebags, comfortable riding position for long-distance travel
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Workshop, Maintenance
Secondary Coverage:
Troubleshooting, Diagnostics, Electrical Schematics, Component Specifications
Page Count
Estimated Page Count:
700+
Manual Type
Type:
Factory Service Manual
Language
Language:
English
Format
Format:
PDF (Downloadable)
📖 Manual Coverage
Systems Covered
Engine:
Twin Cam 88B Engine (Fuel Injected), Engine Mechanical, Lubrication System, Ignition System, Fuel System (EFI), Emission Controls
Transmission:
5-Speed Cruise Drive Transmission, Clutch Assembly, Gearbox Internals, Shifter Linkage
Electrical:
Wiring Diagrams, Lighting, Instruments, Ignition Switch, Starter System, Charging System (Alternator, Regulator), Battery, Accessory Circuits, ECU/ECM Diagnosis
Chassis:
Frame, Front Suspension (Fork), Rear Suspension (Shocks), Steering System, Wheel Bearings, Swingarm
Brakes:
Front and Rear Disc Brakes, Hydraulic System, Brake Calipers, Master Cylinders, Brake Pads, Brake Fluid Specifications
Fuel System:
Fuel Tank, Fuel Pump, Fuel Filter, Fuel Injectors, Throttle Body, Idle Air Control (IAC) Motor, EFI Controller Diagnosis
Bodywork:
Fairing Assembly, Saddlebags, Windshield, Seat, Handlebars, Controls, Body Panels, Mounting Hardware
Procedures Included
Maintenance:
Scheduled Maintenance Intervals, Oil Changes, Filter Replacements (Oil, Air, Fuel), Spark Plug Replacement, Chain Adjustment (if applicable), Brake Service, Battery Maintenance
Troubleshooting:
Diagnostic Flowcharts, Symptom-Based Troubleshooting, Fault Code Diagnosis (ECM/ECU), Electrical System Fault Finding
Repair:
Engine Disassembly and Reassembly, Transmission Overhaul, Fork Seal Replacement, Brake Caliper Rebuild, Electrical Component Replacement, Body Panel Repair and Replacement
Diagnostics:
EFI System Diagnostics, Sensor Testing (TPS, MAP, O2), Ignition System Testing, Charging System Output Testing
Technical Depth
Depth:
Comprehensive Rebuilds, Advanced Diagnostics, Detailed Component Specifications, Torque Values, Clearances
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable Text
Print Quality
Printability:
Printable Pages
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 88B V-Twin
Displacement:
1450 cc (88 cubic inches)
Bore X Stroke:
3.75 in x 4.00 in (95.25 mm x 101.6 mm)
Compression Ratio:
8.8:1
Valve Train:
Overhead valves (OHV), 2 valves per cylinder, pushrod actuated
Performance
Horsepower Estimate:
~65-70 HP (estimate, actual varies)
Torque Estimate:
~75-80 lb-ft @ 3200 RPM (estimate, actual varies)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 87 octane
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh, helical cut gears
Gear Ratios:
1st: 9.315, 2nd: 6.650, 3rd: 4.870, 4th: 3.750, 5th: 3.170
Primary Drive:
Multi-plate wet clutch, chain drive
Final Drive:
Belt drive
Features
Clutch Type:
Hydraulic actuation
Transmission Fluid Spec:
Harley-Davidson Formula + Transmission Oil (or equivalent)
📐 Dimensions
Exterior
Length:
94.4 in (2398 mm)
Width:
37.5 in (952.5 mm)
Height:
53.2 in (1351.3 mm)
Seat Height:
27.1 in (688.3 mm)
Ground Clearance:
5.1 in (130 mm)
Weights
Dry Weight:
704 lb (319.3 kg)
Gross Vehicle Weight Rating Gvwr:
1260 lb (571.5 kg)
Cargo
Saddlebag Capacity:
Approx. 2.4 cubic feet combined
🛡️ Safety Features
Ratings
Crash Test Data:
N/A (Motorcycle safety standards differ from automotive)
Active Features
Braking:
Dual front disc brakes, Single rear disc brake
Lighting:
Halogen headlamp, LED tail light, front and rear turn signals
Passive Features
Frame Construction:
Steel, double-cradle frame
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM/Cassette/CD stereo system with handlebar-mounted controls and speakers integrated into the fairing.
Cruise Control:
Electronic cruise control integrated into handlebar controls.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature for the 2005 FLTRI.
Connectivity
Diagnostic Port:
Service diagnostic port for electronic scanning and data retrieval.
🔧 Maintenance
Service Intervals
First Service:
1000 miles (1600 km) or 6 months
Subsequent Service:
Every 5000 miles (8000 km) or 12 months thereafter
Fluid Specifications
Engine Oil:
Harley-Davidson SYN3 (Full Synthetic) or equivalent (e.g., Mobil 1 V-Twin 20W-50), 4 quarts (3.8 liters)
Primary Chain Case Fluid:
Harley-Davidson Formula + Transmission Oil (or equivalent), 24 oz (0.71 liters)
Brake Fluid:
DOT 4, Harley-Davidson Heavy Duty Brake Fluid
Fork Oil:
Refer to manual for specific weight and type (often 10W or 15W)
Known Issues
Cam Chain Tensioners:
Early Twin Cam models (pre-2007) can have issues with the hydraulic cam chain tensioners, potentially leading to wear. Manual covers inspection and replacement.
Fuel Injector O-Rings:
Potential for vacuum leaks if O-rings degrade. Manual details inspection and replacement procedures.
Rear Wheel Alignment:
Importance of correct rear wheel alignment for tire wear and handling. Manual provides procedures.
Idle Speed Control:
RPM fluctuations or rough idle can be related to the Idle Air Control (IAC) system. Manual covers diagnosis.
📚 Vehicle History
Brand Heritage
Founding Year:
1903
Brand Identity:
Iconic American motorcycle manufacturer known for V-twin engines and cruiser styling.
Model Evolution
Road Glide Introduction:
First introduced in 1980, the Road Glide has evolved significantly with styling and technological updates.
2005 Model Year Significance:
Part of the Twin Cam era, featuring fuel injection and refinements over earlier models.
Production
Manufacturing Location:
United States (Milwaukee, Wisconsin and York, Pennsylvania)
🏆 Awards & Recognition
Recognitions
Model Reputation:
The FLTRI Road Glide is generally well-regarded for its touring comfort, V-twin performance, and iconic styling, making it a popular choice among Harley-Davidson enthusiasts.
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