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Harley Davidson FXDI Dyna Super Glide EFI Motorcycle Complete Workshop Service Repair Manual 2005
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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXDI Dyna Super Glide EFI Year: 2005 Model Code: FXDI 👋 Introduction Market Position Model Segment: Cruiser Motorcycle, part of the Dyna family,...
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🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FXDI Dyna Super Glide EFI
Year:
2005
Model Code:
FXDI
👋 Introduction
Market Position
Model Segment:
Cruiser Motorcycle, part of the Dyna family, known for its traditional styling and V-twin performance.
Competitive Analysis
Key Competitors:
Models from Indian Motorcycle, as well as some Japanese manufacturers offering cruiser-style bikes in a similar displacement range.
Key Features
Platform:
Dyna chassis, known for its rigid frame and rubber-mounted engine for reduced vibration.
Engine Type:
Harley-Davidson's air-cooled Twin Cam 88 engine, a significant evolution from previous Big Twin engines.
Fuel Injection:
Electronic Fuel Injection (EFI) for improved performance, fuel economy, and emissions compared to carbureted models.
📋 Manual Details
Coverage Areas
Manual Type:
Complete Workshop Service Repair Manual
Language:
English
Format:
Downloadable Digital Manual
Page Count
Estimated Page Count:
Likely over 400 pages (typical for comprehensive Harley-Davidson workshop manuals)
📖 Manual Coverage
Systems Covered
Engine System:
Detailed coverage of the Twin Cam 88 EFI engine, including disassembly, assembly, troubleshooting, and component specifications.
Fuel System:
In-depth information on the Electronic Fuel Injection (EFI) system, sensors, actuators, fuel pump, and injectors.
Ignition System:
Coverage of the ignition module, spark plugs, coils, and timing adjustments.
Transmission System:
Complete service procedures for the 5-speed transmission, including clutch, gears, bearings, and lubrication.
Drivetrain:
Detailed procedures for the primary drive system (clutch, chain) and final drive (belt drive) maintenance and adjustment.
Brakes:
Service and repair of front and rear hydraulic disc brakes, including caliper overhauls, fluid replacement, and bleeding procedures.
Suspension:
Maintenance and adjustment of front telescopic forks and rear shock absorbers, including fluid changes and seal replacements.
Electrical System:
Comprehensive wiring diagrams, component testing, troubleshooting for lighting, charging system, starting system, and accessories.
Frame And Bodywork:
Procedures for frame inspection, front end alignment, fender removal/installation, seat and tank mounting.
Wheels And Tires:
Tire replacement, wheel bearing service, spoke tensioning (if applicable), and balancing procedures.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, chain adjustment, lubrication points, and general inspections.
Engine Repair:
Top-end rebuilds (cylinder head, piston removal), bottom-end overhauls (crankshaft, connecting rods), and internal component replacement.
Transmission Overhaul:
Complete disassembly, inspection, repair, and reassembly of the 5-speed transmission.
Electrical Troubleshooting:
Diagnostic procedures for common electrical faults, using multimeter and specialized tools.
Fuel System Diagnosis:
Troubleshooting EFI error codes, sensor calibration, and fuel delivery system checks.
Brake System Repair:
Piston replacement, seal kits installation, and proper bleeding sequences.
Suspension Service:
Fork seal replacement, shock absorber installation, and damping adjustments.
Wheel And Tire Service:
Mounting and dismounting tires, balancing wheels, and bearing replacement.
Frame And Alignment:
Checking steering head bearing adjustment and front end alignment.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostic procedures, including identification of intermittent faults and use of diagnostic tools.
Rebuild Procedures:
Complete engine and transmission rebuild instructions with detailed torque specifications and clearances.
Special Tools:
Identification of specialized tools required for specific maintenance and repair tasks.
📊 Manual Specifications
File Format
Digital Format:
Downloadable PDF (typically), optimized for digital viewing and printing.
Print Quality
Image Clarity:
High-resolution images, diagrams, and schematics for clear understanding.
Text Searchability:
Searchable text content for quick information retrieval.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 88 V-Twin
Displacement:
1449 cc (88 cubic inches)
Bore X Stroke:
3.75 in x 4.00 in (95.25 mm x 101.6 mm)
Compression Ratio:
8.8:1
Valve Train:
Overhead valves (OHV), 2 valves per cylinder, pushrod actuated
Performance
Horsepower:
Approx. 65-70 HP (estimated, factory specifications may vary)
Torque:
Approx. 75-80 ft-lbs (estimated, factory specifications may vary)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane (Research Octane Number)
Oil System
Oil Capacity:
3.0 US qt (2.8 L)
Oil Type:
Harley-Davidson SYN3 Synthetic or equivalent motorcycle oil meeting Harley-Davidson Specification H-D 360 (SAE 20W-50 recommended for most conditions)
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Primary Drive:
Plated duplex chain, 34/46 ratio
Final Drive:
Belt drive, 32/66 ratio
Features
Clutch Type:
Wet, multi-plate, manual actuation
Transmission Fluid:
Harley-Davidson Formula +, or Syn3 SAE 5W-30 for transmissions (check specific model recommendations in manual).
📐 Dimensions
Exterior
Length:
Approx. 90.9 in (2309 mm)
Width:
Approx. 35.8 in (909 mm)
Height:
Approx. 48.2 in (1224 mm)
Weights
Dry Weight:
Approx. 626 lbs (284 kg)
Gross Vehicle Weight Rating:
Approx. 1075 lbs (488 kg)
Wheels And Tires
Front Tire:
100/90-19 57H
Rear Tire:
130/90B16 67H
Wheelbase:
63.7 in (1618 mm)
Ground Clearance:
4.7 in (119 mm)
Fuel
Fuel Tank Capacity:
4.0 US gal (15.1 L)
🛡️ Safety Features
Ratings
Safety Certification:
Meets all applicable federal motor vehicle safety standards (FMVSS) for motorcycles at the time of manufacture.
Active Features
Braking System:
Dual-piston front caliper and single-piston rear caliper, hydraulic disc brakes with drilled rotors.
Lighting:
Halogen headlamp, LED taillight, and incandescent front and rear turn signals.
Passive Features
Frame Construction:
Steel frame with rubber-mounted engine for vibration isolation.
Ergonomics:
Forward foot controls and a comfortable rider triangle designed for cruiser riding.
💡 Technology Features
Infotainment
Audio System:
Optional accessory radios were available, typically AM/FM with CD or MP3 playback. Not standard on all models.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature for the 2005 FXDI Dyna Super Glide EFI. The manual would cover its operation and maintenance.
Connectivity
Diagnostic Ports:
The motorcycle is equipped with a diagnostic connector (often a 4-pin or 6-pin Deutsch connector) for connecting diagnostic tools to read trouble codes and sensor data.
🔧 Maintenance
Service Intervals
Initial Service:
First service typically recommended at 1,000 miles (1600 km).
Regular Oil Changes:
Every 5,000 miles (8,000 km) or 12 months, whichever comes first (check manual for specific conditions).
Belt Drive Inspection:
Inspect belt tension and condition every 5,000 miles (8,000 km).
Brake Fluid Flush:
Recommended every 24 months (regardless of mileage).
Fluid Specifications
Engine Oil Viscosity:
SAE 20W-50 (recommended for most operating temperatures), also consult manual for specific recommendations based on climate.
Transmission Fluid:
Harley-Davidson Formula + or Syn3 SAE 5W-30.
Primary Chain Case Fluid:
Harley-Davidson Formula + or Syn3 SAE 5W-30.
Brake Fluid:
DOT 4 hydraulic brake fluid.
Known Issues
Cam Chain Tensioners:
Early Twin Cam 88 engines (pre-2007) are known for wear on the cam chain tensioners, potentially leading to engine damage. The manual would detail inspection and replacement procedures.
Primary Drive Components:
Inspection of the primary drive chain and compensator sprocket for wear is recommended, especially on higher-mileage units.
Efi Issues:
While generally reliable, EFI sensors (like the throttle position sensor or crank position sensor) can sometimes cause performance issues. The manual covers diagnostic procedures.
📚 Vehicle History
Brand Heritage
Harley Davidson Legacy:
Harley-Davidson, founded in 1903, has a long and storied history in motorcycle manufacturing, renowned for its V-twin engines and American styling.
Model Evolution
Dyna Family Introduction:
The Dyna platform was introduced in 1991, evolving from the Shovelhead and Evolution Sportster platforms, offering a blend of classic styling with modern engineering.
Super Glide History:
The 'Super Glide' designation has been used by Harley-Davidson since the 1970s for models that bridged the gap between traditional cruisers and more performance-oriented bikes.
Production
Manufacturing Location:
United States (specific plant may vary by year/model, often York, Pennsylvania or Milwaukee, Wisconsin for this era).
🏆 Awards & Recognition
Recognitions
Model Recognition:
The Dyna platform, including the Super Glide models, has been consistently recognized for its authentic American cruiser styling, V-twin sound, and rider comfort.
Ratings
Reliability Reputation:
Generally considered reliable, with maintenance being key to longevity. Known mechanicals like the Twin Cam 88 require adherence to the service schedule.