Market Segment:
Cruiser, Performance Cruiser
Competitors:
Indian Chief, Victory V92C, Suzuki Boulevard, Kawasaki Vulcan, Yamaha Road Star.
Drivetrain:
Harley-Davidson Twin Cam 88 engine, 5-speed transmission, belt drive.
Styling:
Classic cruiser styling with modern EFI and braking capabilities.
Ride Quality:
Comfortable ride with capable handling for its class.
Engine:
Complete engine overhaul, diagnostics, tuning, lubrication, cooling, fuel system (EFI), ignition system, exhaust system.
Transmission:
5-speed constant mesh gearbox, clutch system, primary drive, chain adjustment, gearbox overhaul, fluid specifications.
Electrical:
Complete electrical system schematics, battery, charging system (stator, regulator/rectifier), ignition system, lighting, starter system, instrumentation, EFI sensors and actuators, wiring diagrams.
Chassis And Suspension:
Frame, front fork (telescopic), rear shock absorbers, wheel bearings, steering head bearings, swingarm, maintenance and adjustment.
Brakes:
Front and rear disc brakes, hydraulic system, brake pads, rotors, calipers, bleeding procedures, fluid specifications.
Bodywork And Trim:
Fenders, fuel tank, seat, handlebars, controls, instrumentation, fairings (if applicable), mounting, removal, and adjustment.
Wheels And Tires:
Wheel types, tire sizes, pressures, rim maintenance, spoke adjustment (if applicable).
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug service, chain lubrication and adjustment, brake fluid flush, battery care, air filter cleaning/replacement.
Troubleshooting:
Diagnostic procedures for engine performance issues, electrical faults, starting problems, braking concerns, and chassis-related issues. Includes symptom-based troubleshooting guides.
Repair:
Step-by-step repair procedures for all major components, including engine rebuilds, transmission overhauls, suspension work, brake system repairs, and electrical component replacement.
Diagnostics:
Specific diagnostic procedures for EFI systems, including sensor testing, actuator testing, and using diagnostic tools (if applicable to the era).
Depth:
Comprehensive coverage from basic owner maintenance to advanced engine rebuilding and complete chassis overhauls. Includes detailed torque specifications, clearances, and adjustment procedures.
Engine Type:
Air-cooled, 45-degree V-twin, OHV, 4 valves per cylinder
Displacement:
1450cc (88 cubic inches)
Bore X Stroke:
3.75 in. x 4.00 in. (95.25 mm x 101.6 mm)
Fuel System:
Electronic Sequential Port Fuel Injection (ESPFI)
Horsepower:
Approx. 65-70 HP (Estimated, varies by tuning and conditions)
Torque:
Approx. 75-80 ft-lbs @ 3200 RPM (Estimated)
Oil Capacity:
3.5 US quarts (3.3 liters)
Oil Type:
Harley-Davidson recommended V-twin specific oil (e.g., SYN3 or similar)
Crash Test Ratings:
N/A (Motorcycle)
Brakes:
Dual disc front, single disc rear, hydraulic actuation.
Lighting:
Halogen headlamp, LED taillight, incandescent turn signals.
Frame Construction:
Steel, triple-cradle frame.
Ergonomics:
Forward-mounted foot controls, laid-back riding position.
Features:
Basic instrumentation: speedometer, tachometer (if equipped), odometer, trip odometer, fuel gauge, oil pressure warning light.
Features:
N/A (Motorcycle)
Features:
N/A (Motorcycle, 2005 model)
System:
Harley-Davidson Electronic Sequential Port Fuel Injection (ESPFI) system, controlling fuel delivery and ignition timing.
First Service:
1000 miles (1600 km) or 6 months
Subsequent Oil Change:
5000 miles (8000 km) or 12 months
Drive Belt Inspection:
Every 5000 miles (8000 km)
Spark Plug Replacement:
Every 10,000 - 15,000 miles (16,000 - 24,000 km)
Engine Oil Specification:
Refer to Harley-Davidson SYN3 or V-twin specific 20W-50 API CI-4
Transmission Oil Specification:
Harley-Davidson Formula + Transmission/Primary Chaincase Lubricant or equivalent
Brake Fluid Specification:
DOT 4 hydraulic fluid
Cam Chain Tensioners:
Early Twin Cam models (pre-2007) had issues with plastic cam chain tensioners that could wear prematurely. This manual would detail inspection and replacement procedures.
Crankcase Seals:
Potential for oil leaks from crankcase seals, particularly the inner primary bearing seal.
Efi Diagnostics:
While EFI offers benefits, potential issues can arise with sensors (e.g., MAP, O2), fuel injectors, and the throttle body. The manual is crucial for diagnosing these.
Heritage:
Harley-Davidson is one of the most iconic and enduring American motorcycle manufacturers, founded in 1903. Known for its V-twin engines and classic styling.
Dyna Line:
The Dyna line, introduced in 1991, was designed to offer a more modern riding experience while retaining classic Harley-Davidson aesthetics. The Super Glide model has been a staple in the lineup.
Twin Cam 88 Introduction:
The Twin Cam 88 engine was introduced in 1999, replacing the Evolution engine, offering increased displacement, smoother power delivery, and improved reliability.
Production Location:
United States
