Kawasaki KX250 2005 Factory Service Repair Manual

常规价格: $16.99
促销价: $16.99
常规价格
单价: 单价

🏷️ Basic Information Identification Make: Kawasaki Model: KX250 Year: 2005 Product Type: Factory Service Repair Manual 👋 Introduction Market Position Category: Motocross/Off-road Motorcycle Segment: 2-stroke competition bike, popular in its...

15 people are viewing this right now

类型: Motorcycle

斯库: 146270

标签: 2005 Kawasaki KX Series KX250 Motorcycle Motorcycles

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

KX250

Year:

Product Type:

Factory Service Repair Manual

👋 Introduction

Market Position

Category:

Motocross/Off-road Motorcycle

Segment:

2-stroke competition bike, popular in its era

Competitive Analysis

Competitors:

Yamaha YZ250, Honda CR250R, Suzuki RM250

Key Features

Performance Focus:

Emphasis on lightweight design, powerful 2-stroke engine, and responsive handling for competition

Manual Value Proposition:

Essential resource for maintaining peak performance and extending the lifespan of a classic competition machine

📋 Manual Details

Coverage Areas

Primary Focus:

Repair and adjustment of the 2005 Kawasaki KX250

Target Audience:

Mechanics and DIY enthusiasts

Page Count

Estimated Page Count:

Approximately 300-400 pages (typical for this era and model)

Manual Type

Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

Likely Printed (original factory offering), often available as PDF

📖 Manual Coverage

Systems Covered

Engine:

Complete engine disassembly, assembly, inspection, and repair procedures for the 2-stroke engine

Cooling System:

Liquid cooling system maintenance, component checks, and troubleshooting

Fuel System:

Carburetor inspection, cleaning, adjustment, and component replacement; fuel tank and petcock service

Ignition System:

CDI, ignition coil, spark plug specifications, testing, and troubleshooting

Exhaust System:

Expansion chamber, silencer maintenance and inspection

Transmission:

Gearbox disassembly, assembly, inspection, lubrication, and shift mechanism service

Clutch:

Clutch operation, adjustment, friction plate inspection, and replacement

Frame And Bodywork:

Frame inspection, sub-frame, body panel removal/installation, seat, tank, and fender service

Suspension Front:

Front fork disassembly, assembly, oil change, seal replacement, and internal component service

Suspension Rear:

Rear shock absorber service, linkage disassembly, bearing inspection, and greasing

Brakes Front:

Hydraulic brake system service, caliper disassembly, piston inspection, brake pad replacement, and bleeding procedures

Brakes Rear:

Hydraulic brake system service, caliper disassembly, piston inspection, brake pad replacement, and bleeding procedures

Wheels And Tires:

Wheel bearing inspection and replacement, rim and spoke checks, tire pressure recommendations

Electrical System:

Wiring diagrams, lighting system, kill switch, stator and rotor checks, battery maintenance (if applicable, though typically kick-start only)

Controls:

Throttle control, clutch lever, brake lever, shifter, and kick-starter mechanism service

Troubleshooting:

Diagnostic charts for common problems and their solutions

Procedures Included

Maintenance:

Routine maintenance tasks, lubrication points, filter changes, and adjustments

Disassembly Assembly:

Step-by-step instructions for complete component and system disassembly and reassembly

Repair:

Detailed instructions for repairing worn or damaged components

Inspection Checks:

Procedures for inspecting various components for wear, damage, or out-of-spec conditions

Adjustment:

Specific procedures for adjusting clutch, throttle, brakes, and carburetor

Technical Specifications:

Torque values, clearances, fluid capacities, and other critical measurements

Wiring Diagrams:

Complete electrical system schematics

Technical Depth

Depth:

Comprehensive, covering from basic maintenance to full engine and suspension rebuilds

Detail Level:

Includes detailed exploded views, part illustrations, and step-by-step instructions

📊 Manual Specifications

File Format

Format:

Original print, common digital formats include PDF

Searchability:

PDF format offers keyword searchability for quick access to information

Print Quality

Quality:

Factory original print quality is high; digital versions depend on scan quality

Binding Type

Binding:

Original manuals typically bound for durability; PDF is digital

Paper Type

Paper:

Durable paper stock for workshop use (original print)

⚙️ Engine Specifications

Primary Engine

Type:

2-stroke, single-cylinder

Displacement:

249cc (249 cm³)

Bore X Stroke:

66.4 mm x 72 mm

Compression Ratio:

Approximately 8.5:1 (subject to specific tuning and market variations)

Cooling System:

Liquid-cooled

Intake:

Reed valve induction

Exhaust:

Kawasaki Integrated Power-valve System (KIPS)

Performance

Horsepower:

Approximately 48-50 HP (at crankshaft, stock tune)

Torque:

Approximately 28-30 lb-ft (at crankshaft, stock tune)

Fuel System

Carburetor:

Keihin PWK38 (38mm) flat-slide carburetor

Fuel Type:

Unleaded gasoline with a minimum octane rating of 91 (AKI)

Oil Mixture:

Pre-mix 2-stroke engine oil (typically 40:1 ratio, consult manual for specifics)

🔧 Transmission

Standard

Type:

5-speed constant mesh

Optional

Type:

N/A (single transmission configuration)

Features

Clutch:

Wet multi-plate

Final Drive:

Chain drive

Gear Ratios:

Specific gear ratios are detailed within the manual, critical for performance tuning

Transmission Oil:

Refer to manual for specific SAE viscosity grade and quantity (typically GL-4)

📐 Dimensions

Exterior

Length:

Approximately 2170 mm (85.4 in)

Width:

Approximately 820 mm (32.3 in)

Height:

Approximately 1275 mm (50.2 in)

Wheelbase:

Approximately 1475 mm (58.1 in)

Ground Clearance:

Approximately 345 mm (13.6 in)

Seat Height:

Approximately 965 mm (38.0 in)

Weights

Dry Weight:

Approximately 93 kg (205 lbs)

Curb Weight:

Not typically published for competition bikes, but heavier than dry weight

Fuel Tank Capacity:

8.0 Liters (2.1 US gal)

🛡️ Safety Features

Ratings

Crash Test Ratings:

Not applicable to competition off-road motorcycles

Active Features

Braking System:

Powerful hydraulic disc brakes front and rear for decisive stopping power

Suspension Performance:

Long-travel suspension systems (Kayaba forks, monoshock rear) designed for absorbing impacts and maintaining control

💡 Technology Features

Infotainment

System:

N/A (This is a competition motorcycle, no infotainment features)

Driver Assistance

Features:

N/A (No electronic driver assistance features on this model)

Connectivity

Features:

N/A (No electronic connectivity features)

Engine Management

System:

Mechanical ignition system with CDI (Capacitor Discharge Ignition) and KIPS exhaust valve system

🔧 Maintenance

Service Intervals

Oil Change Transmission:

Every 10-15 hours of riding or annually (consult manual for precise intervals)

Air Filter Cleaning:

After every few rides or as needed based on conditions

Spark Plug Inspection:

Every 10-20 hours of riding

Piston Ring Replacement:

Every 30-50 hours of riding (depending on usage and maintenance)

Top End Rebuild:

Every 50-100 hours of riding (piston, rings, cylinder inspection/reconditioning)

Fluid Specifications

Engine Oil Premix:

Kawasaki KPS 2-Stroke Oil or equivalent JASO FD certified oil (40:1 ratio recommended, always confirm in manual)

Transmission Oil:

SAE 10W-30 API GL-4 (e.g., Kawasaki Genuine Gear Oil)

Coolant:

Permanent type antifreeze (ethylene glycol based) with distilled water (50/50 mix)

Brake Fluid:

DOT 4 hydraulic brake fluid

Known Issues

Clutch Wear:

Clutch plates can wear rapidly under aggressive use; proper adjustment is key.

Carburetor Jetting:

Requires careful jetting based on altitude, temperature, and modifications for optimal performance and longevity.

Kips System:

KIPS exhaust power valve system can become sticky or carboned up if not maintained, affecting engine performance. Regular cleaning is advised.

Suspension Seals:

Fork seal leaks are common due to hard riding; regular inspection and maintenance are necessary.

📚 Vehicle History

Brand Heritage

Kawasaki Motorsport:

Kawasaki has a long and successful history in motocross and off-road racing, building a reputation for potent 2-stroke engines.

Model Evolution

Kx Series Legacy:

The KX250 has been a staple in Kawasaki's lineup for decades, with continuous development in engine technology, suspension, and chassis design. The 2005 model represents a mature iteration of this platform.

Production

Manufacturing Location:

Likely Japan, consistent with Kawasaki's major motorcycle production

Production Years:

The KX250 model range spans many years, with the 2-stroke version popular until its transition to a 4-stroke model later in the 2000s.

🏆 Awards & Recognition

Recognitions

Motocross Performance:

While specific awards for the 2005 model are rare to pinpoint, the KX250 line consistently received praise in industry reviews for its powerful engine and competitive chassis throughout its production years.

Ratings

Review Sentiment:

Generally rated as a strong performer in its class for its power and handling characteristics.