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Kia Carens Rondo II F L-1.8L 2005 Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Carens Rondo II Year: 2005 Engine Variant: 1.8L Codes Chassis Code: UN (for Rondo II) 👋 Introduction Market Position Segment: Compact MPV /...
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Kia Carens Rondo II F L-1.8L 2005 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Carens Rondo II
Year:
2005
Engine Variant:
1.8L
Codes
Chassis Code:
UN (for Rondo II)
👋 Introduction
Market Position
Segment:
Compact MPV / Minivan
Target Audience:
Families, individuals seeking practical and versatile transportation.
Competitive Analysis
Key Competitors 2005:
Ford Focus C-Max, Renault Scénic, Opel/Vauxhall Zafira, Citroën Picasso.
Key Features
Vehicle Type:
Multi-Purpose Vehicle (MPV)
Seating Capacity:
Typically 5 or 7 seats, depending on configuration.
Design Philosophy:
Focus on practicality, interior space, and family-friendly features.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair
Secondary Coverage:
Maintenance, Diagnostics, Troubleshooting
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital File (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, assembly, overhaul, tuning, and diagnostics for the 1.8L G4GB engine.
Transmission:
Manual and Automatic Transmission service, repair, and overhaul procedures.
Drivetrain:
Front-wheel drive system, CV joints, driveshafts, and differential repair.
Suspension:
Front and rear suspension components, shock absorbers, struts, bushings, alignment specifications.
Brakes:
Hydraulic brake system, ABS, disc and drum brake servicing, component replacement, bleeding procedures.
Steering:
Power steering system, rack and pinion, steering column repair, and related components.
Electrical:
Full electrical system diagrams, component testing, starter, alternator, battery, lighting, and accessory circuits.
Body:
Body panel removal and installation, door mechanisms, glass, trim, and structural repair.
HVAC:
Heating, Ventilation, and Air Conditioning system diagnosis, repair, and refrigerant handling.
Fuel:
Fuel delivery system, fuel pump, injectors, fuel tank, and emissions control components.
Cooling:
Radiator, water pump, thermostat, cooling fan, and coolant system diagnostics.
Exhaust:
Exhaust system components, catalytic converter, mufflers, and emissions control.
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), and diagnostic procedures for all major systems.
Procedures Included
Maintenance:
Routine maintenance tasks, service intervals, fluid changes, filter replacements.
Repair:
Step-by-step repair instructions for all components and systems.
Troubleshooting:
Diagnostic trees and symptom-based troubleshooting guidance.
Overhaul:
Complete engine, transmission, and differential overhaul procedures.
Wiring Diagrams:
Detailed electrical wiring schematics for all vehicle systems.
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and advanced DIY enthusiasts.
Detail Level:
Detailed specifications, torque values, clearances, and assembly instructions.
📊 Manual Specifications
File Format
Format:
PDF
Searchable:
Yes, text-searchable content.
Printable:
Yes, printable pages.
Print Quality
Image Quality:
High-resolution images, diagrams, and illustrations.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
G4GB (likely, shared with other Kia models)
Engine Type:
Inline-4 Cylinder, DOHC, 16 Valves
Displacement:
1799 cc (1.8 Liters)
Performance
Horsepower Approx:
126-130 PS (approx. 124-128 bhp)
Torque Approx:
160-170 Nm (approx. 118-125 lb-ft)
Fuel System
Fuel Type:
Unleaded Gasoline
Injection System:
Multi-Point Fuel Injection (MPI)
Emission Control:
Catalytic Converter, EGR (Exhaust Gas Recirculation)
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual Transmission
Optional
Transmission Type:
4-Speed Automatic Transmission
Features
Clutch:
Hydraulic, Single Dry Plate (Manual)
Automatic Features:
Lock-up Torque Converter
Fluid Specifications
Manual Fluid:
API GL-4, SAE 75W-90 (or similar, verify with manual)
Automatic Fluid:
Kia Genuine ATF SP-III (or equivalent)
📐 Dimensions
Exterior
Length Approx:
4500-4525 mm
Width Approx:
1780-1790 mm
Height Approx:
1640-1655 mm
Wheelbase Approx:
2700 mm
Weights
Curb Weight Approx:
1400-1550 kg
Gross Vehicle Weight Rating Approx:
2000-2150 kg
Cargo
Cargo Volume Seats Up Approx:
300-400 Liters (rear seats up)
Cargo Volume Seats Down Approx:
1500-1700 Liters (rear seats folded)
🛡️ Safety Features
Ratings
NHTSA Crash Test Results:
Not widely documented for this specific generation/region, likely 3-4 star range based on contemporary vehicles.
Euro Ncap Results:
Not extensively tested under Euro NCAP for this generation.
Active Features
ABS:
Standard on most trims
Electronic Stability Control:
Optional on some trims, not standard across the board.
Traction Control:
Often linked with ESC, optional.
Passive Features
Airbags:
Front airbags standard, optional side and curtain airbags on higher trims.
Seatbelts:
3-point seatbelts with pretensioners and load limiters for front seats, 3-point for rear seats.
Child Seat Anchors:
ISOFIX/LATCH system on rear seats.
💡 Technology Features
Infotainment
Head Unit:
Factory-installed AM/FM/CD player, optional MP3 capability.
Speaker System:
Typically 4-6 speakers depending on trim level.
Driver Assistance
Cruise Control:
Available on higher trims.
Parking Sensors:
Optional rear parking sensors available.
Connectivity
Auxiliary Input:
Optional auxiliary audio input jack on some models.
Bluetooth:
Not typically factory-equipped on this model year.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months, whichever comes first (or 12,000 km).
Air Filter Replacement Interval:
Every 30,000 miles (48,000 km) or as needed.
Spark Plug Replacement Interval:
Every 60,000 miles (96,000 km) for standard plugs, potentially longer for iridium plugs.
Timing Belt Replacement Interval:
Crucial! Typically around 60,000-90,000 miles (96,000-144,000 km) or 5-7 years. Failure can cause severe engine damage.
Fluid Specifications
Engine Oil Specification:
API SL/SM, ILSAC GF-3, SAE 5W-20 or 5W-30 (check oil cap and manual for exact viscosity).
Engine Oil Capacity:
Approx. 3.8 Liters (4.0 US Quarts) with filter change.
Coolant Type:
Ethylene glycol based coolant, OAT or HOAT type (long-life antifreeze/coolant), pink or orange color. Kia Genuine Coolant.
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid:
Dexron III ATF or equivalent (confirm with manual)
Known Issues
Engine Mounts:
Can wear out over time, leading to increased vibration.
Suspension Components:
Bushings and ball joints can degrade, causing knocking noises and handling issues.
Exhaust Manifold Cracks:
Some reports of exhaust manifold cracking due to thermal stress.
Window Regulators:
Can fail, causing power windows to stop working.
HVAC Blend Door Actuators:
Can fail, leading to incorrect temperature or airflow distribution.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
South Korea
Brand Focus:
Affordable, practical, and reliable vehicles.
Model Evolution
First Generation Launch:
1997 (as Kia Joys, later Kia Carens)
Second Generation Launch:
2002 (as Kia Carens II / Rondo)
Facelift Year:
2004 (minor facelift for the Rondo II)
Production
Production Period:
2002-2006 (for the Rondo II generation)
Manufacturing Locations:
South Korea (Hwasung Plant)
🏆 Awards & Recognition
Recognitions
Industry Awards:
While the Carens/Rondo II did not receive major specific awards, it was generally well-regarded for its practicality and value in its segment.
Ratings
Consumer Reports Ratings:
Varied over the years, with some noted reliability concerns for certain components but generally competitive pricing and utility.
Certifications
Emissions Standards:
Meets prevailing emissions standards for its release year (e.g., Euro 3/4, EPA standards depending on market).
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