KIA SPORTAGE (KM) 2005 G 2.0 DOHC Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sportage Generation Code: KM Year: 2005 Engine Code: G 2.0 DOHC Codes Product Name: KIA SPORTAGE (KM) 2005 G 2.0 DOHC Service Repair...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Sportage

Generation Code:

Year:

Engine Code:

G 2.0 DOHC

Codes

Product Name:

KIA SPORTAGE (KM) 2005 G 2.0 DOHC Service Repair Manual

👋 Introduction

Market Position

Segment:

Compact SUV / Crossover Utility Vehicle

Target Audience:

DIY mechanics, independent repair shops, and owners seeking in-depth maintenance and repair knowledge.

Competitive Analysis

Competitors 2005:

Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra, Hyundai Tucson.

Key Features

Vehicle Usp:

Offered a blend of SUV practicality with car-like driving dynamics, available with 4WD.

Manual Value Proposition

Value:

Provides factory-level accuracy and detail, empowering users to perform a wide range of maintenance and repairs, saving on labor costs and ensuring correct procedures.

📋 Manual Details

Coverage Areas

General Coverage:

Complete factory service and repair information

Specific Coverage:

Engine, transmission, drivetrain, brakes, steering, suspension, electrical system, body, HVAC, emissions, diagnostics, troubleshooting, maintenance, repairs.

Page Count

Estimated Pages:

High (typically 1000+ pages for comprehensive factory manuals)

Manual Type

Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

Digital (likely PDF for sales)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, valve train, pistons, connecting rods, crankshaft, lubrication system, cooling system, fuel system, intake and exhaust systems.

Engine Electrical:

Ignition system, starting and charging system, engine control module (ECM) operation, sensors and actuators, wiring diagrams.

Transmission Drivetrain:

Manual transmission, automatic transmission (if applicable), transfer case, drive shafts, differentials, axles, CV joints.

Brakes:

Front and rear brake systems, hydraulic components, ABS (Anti-lock Braking System), parking brake.

Steering Suspension:

Power steering system, steering gear, suspension components (struts, shocks, control arms, bushings), wheel alignment specifications.

Electrical Body:

Lighting system, power windows, locks, mirrors, audio system, instrument cluster, body control module (BCM), wiring diagrams for all circuits.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system components, refrigerant, controls, troubleshooting.

Emissions Control:

Emissions control systems, catalytic converter, EGR (Exhaust Gas Recirculation), evaporative emission control.

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, spark plug replacement, belt inspection/replacement.

Troubleshooting:

Diagnostic procedures, symptom-based troubleshooting guides, fault code explanations and resolution.

Repair:

Detailed step-by-step repair procedures for all major components and systems, including disassembly, inspection, repair, and reassembly.

Diagnostics:

On-board diagnostics (OBD-II) information, scan tool usage, live data interpretation, component testing.

Calibration Adjustment:

Wheel alignment procedures, idle speed adjustments, component calibration where applicable.

Technical Depth

Depth:

Comprehensive, covering everything from basic fluid changes to full engine and transmission rebuilds.

📊 Manual Specifications

File Format

Format Type:

PDF (Portable Document Format)

Searchability:

Likely text-searchable for efficient information retrieval.

Compatibility:

Compatible with most operating systems and devices capable of opening PDF files.

Print Quality

Quality:

High resolution, enabling clear reproduction of diagrams and text when printed.

Binding Type

Binding Physical:

N/A (Digital Format)

Paper Type

Paper Physical:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

G 2.0 DOHC

Engine Type:

Inline-4 Cylinder, Naturally Aspirated, DOHC (Double Overhead Camshafts)

Displacement:

1998 cc (2.0 Liters)

Performance

Horsepower Approx:

139 hp @ 6000 rpm (typical for this engine)

Torque Approx:

134 lb-ft @ 4500 rpm (typical for this engine)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline

Engine Management

ECU Type:

ECU (Engine Control Unit) with extensive sensor inputs.

🔧 Transmission

Standard

Type:

5-Speed Manual Transmission

Optional

Type:

4-Speed Automatic Transmission

Features

Drivetrain Options:

Available in 2WD (Rear-Wheel Drive) and 4WD (Four-Wheel Drive).

📐 Dimensions

Exterior

Length:

Approx. 4,345 mm (171.1 inches)

Width:

Approx. 1,795 mm (70.7 inches)

Height:

Approx. 1,670 mm (65.7 inches)

Wheelbase:

Approx. 2,630 mm (103.5 inches)

Weights

Curb Weight Approx:

1,500 - 1,650 kg (3,300 - 3,650 lbs) depending on configuration

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

Not extensively documented for this specific year/model, but generally aimed for good ratings.

IIHS Frontal Offset:

Likely received 'Acceptable' or 'Good' ratings in its class for the era.

Active Features

Standard Anti-lock Braking System (ABS)

Traction Control:

Optional Traction Control System (TCS) on some models.

Passive Features

Airbags Front:

Driver and front passenger airbags

Airbags Side:

Optional side-impact airbags for front occupants.

Rollover Protection:

Engineered with a focus on structural integrity to resist rollover.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD player, often with auxiliary inputs becoming available in later trims or as aftermarket upgrades.

Navigation:

Optional navigation system on higher trim levels, though rudimentary by modern standards.

Driver Assistance

Cruise Control:

Standard or optional cruise control system.

Connectivity

Bluetooth:

Not typically factory-equipped for this model year; aftermarket integration is common.

🔧 Maintenance

Service Intervals

Oil Change:

Typically every 5,000 to 7,500 miles or 6 months, whichever comes first (refer to manual for exact spec).

Air Filter Replacement:

Every 15,000 to 30,000 miles or as needed based on driving conditions.

Spark Plug Replacement:

Typically around 60,000 to 100,000 miles depending on plug type (iridium recommended).

Timing Belt Chain:

This engine uses a timing chain, which generally requires no scheduled replacement unless issues arise. Manual will detail inspection intervals.

Fluid Specifications

Engine Oil:

API SG or higher, SAE 5W-30 or 10W-30 (refer to manual for precise viscosity recommendation based on climate).

Coolant:

Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. (e.g., Asian Red/Pink OAT).

Transmission Fluid Manual:

GL-4 Gear Oil (API rating), SAE 75W-90 or 80W-90.

Transmission Fluid Automatic:

ATF SP-III or equivalent.

Brake Fluid:

DOT 3 or DOT 4 brake fluid.

Known Issues

Engine Common:

Occasional oil leaks from valve cover gasket or oil pan gasket. Potential for carbon buildup on intake valves with high mileage.

Suspension Common:

Worn front control arm bushings and sway bar links can lead to noise and poor handling. Struts and shocks may also wear over time.

Electrical Common:

Minor issues like faulty window regulators or power lock actuators are not uncommon in vehicles of this age.

📚 Vehicle History

Brand Heritage

Kia History Context:

Kia, a South Korean manufacturer, had been growing its global presence significantly by the mid-2000s, aiming to offer value and reliability.

Model Evolution

Generation:

This is the first generation Sportage (KM), launched in 2004 for the 2005 model year. It marked a significant step up in refinement and design from its predecessor.

Production

Production Years:

2004 - 2010 (for the KM generation)

Manufacturing Location:

Primarily South Korea.

🏆 Awards & Recognition

Recognitions

Segment Awards:

The Sportage consistently aimed to be a value-oriented competitor in the compact SUV segment, often recognized for its pricing and features.