🏷️ Basic Information

Make:

Mitsubishi

Model:

Lancer Evolution IX

Model Short Name:

Evo IX

Year:

2005

Platform Code:

CT9A

Engine Code Primary:

4G63

Engine Code Specific:

4G63 MIVEC

👋 Introduction

Positioning:

The Mitsubishi Lancer Evolution IX (Evo IX) represents the pinnacle of the Lancers rally-bred performance lineage, offering a potent blend of turbocharged power, advanced all-wheel-drive technology, and a driver-focused experience.

Competitors:

Directly competed with cars like the Subaru Impreza WRX STI, Ford Focus RS, and other high-performance compact sedans of its era.

Performance Focus:

Renowned for its aggressive styling, exceptional handling, and sophisticated drivetrain, the Evo IX remains a highly sought-after performance vehicle.

Value Proposition:

This factory service manual is an indispensable resource for owners and technicians seeking to maintain, diagnose, and repair the complex systems of the Evo IX to factory specifications.

📋 Manual Details

Coverage Scope:

Comprehensive service and repair for all aspects of the 2005 Mitsubishi Lancer Evolution IX.

Target Audience:

Professional mechanics and advanced DIY enthusiasts.

Estimated Pages:

Over 2000

Type:

Factory Service Manual / Repair Manual

Language:

English

Format:

Digital (PDF)

📖 Manual Coverage

Engine:

4G63 MIVEC Turbocharged inline-4: components, disassembly, assembly, diagnosis, troubleshooting, performance tuning basics.

Fuel System:

Fuel injection, fuel pump, injectors, fuel lines, pressure regulator, evaporative emissions control.

Ignition System:

Ignition coils, spark plugs, engine control module (ECM) control.

Cooling System:

Radiator, water pump, thermostat, hoses, fan, coolant specifications.

Exhaust System:

Exhaust manifolds, catalytic converter, muffler, oxygen sensors.

Transmission:

6-speed manual transmission (Getrag MS-6S-50BG): clutch, gearbox, differentials, fluid specifications, removal, installation, internal components.

Drivetrain:

All-Wheel Drive (AWD) system: electronically controlled active center differential (ACD), Super Active Yaw Control (S-AYC), propeller shaft, driveshafts, wheel hubs.

Brakes:

Front Brembo 4-piston calipers, rear Brembo 2-piston calipers, ABS system, brake fluid specifications, bleeding procedures, component replacement.

Steering:

Power-assisted rack and pinion, steering column, steering wheel, alignment specifications.

Suspension:

Front MacPherson struts, rear multi-link independent suspension, springs, dampers, bushings, wheel bearing replacement, alignment.

Electrical System:

Wiring diagrams, battery, alternator, starter motor, lighting systems, fuses, relays, power distribution.

Engine Control System:

ECU, sensors (MAP, MAF, O2, knock, crank, cam), actuators (throttle body, wastegate solenoid), diagnostic trouble codes (DTCs).

Body And Chassis:

Body panels, doors, fenders, hood, trunk, interior trim, structural components, corrosion protection.

Climate Control:

HVAC system, A/C compressor, refrigerant, heater core, blower motor, controls.

Safety Systems:

Airbags, seat belts, SRS system diagnosis, ABS, ACD, S-AYC.

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection.

Engine Repair:

Head gasket replacement, turbocharger overhaul, piston and ring installation, valve stem seal replacement, timing belt/chain service.

Transmission Repair:

Clutch replacement, gearbox rebuild, differential service, synchronizer replacement.

Drivetrain Service:

ACD and S-AYC system service and calibration, driveshaft and CV joint inspection/replacement.

Brake System Repair:

Brake pad and rotor replacement, caliper overhaul, brake line replacement, ABS module diagnosis.

Suspension And Steering Repair:

Shock absorber and strut replacement, bushing replacement, power steering pump and rack service, wheel alignment procedures.

Electrical Diagnostics:

Troubleshooting electrical faults, wiring harness repair, component testing, use of diagnostic tools.

Bodywork And Interior:

Panel alignment, door hinge adjustment, interior trim removal/installation, glass replacement.

Troubleshooting:

Systematic diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides.

Specifications:

Torque specifications for all fasteners, clearance measurements, fluid capacities, and types.

Depth:

Full factory-level repair procedures, including component teardown, assembly, and specialized tool usage.

Diagnostic Capability:

Detailed information on diagnosing electronic control systems, sensor readings, and actuator functions.

Rebuild Procedures:

Comprehensive guides for engine and transmission rebuilds, including internal component specifications and tolerances.

📊 Manual Specifications

File Type:

PDF

Searchability:

Fully searchable text for quick information retrieval.

Image Quality:

High-resolution diagrams, illustrations, and photographs.

Printability:

Printable pages for easy reference in a workshop environment.

Binding:

N/A (Digital Format)

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Engine Type:

4G63 Inline-4, DOHC, 16-valve

Aspiration:

MIVEC Turbocharged (Mitsubishi Innovative Valve timing and lift Electronic Control)

Displacement:

2.0 Liters (1997 cc)

Bore X Stroke:

85.0 mm x 88.0 mm

Compression Ratio:

8.8:1

Horsepower Usdm:

286 hp @ 6500 rpm

Torque Usdm:

289 lb-ft @ 3500 rpm

Turbocharger Model:

MHI TD05HR-16G6-10.5T

Fuel Delivery:

Electronic Multi-Point Fuel Injection (MPI)

Fuel Type:

Premium Unleaded Gasoline (91+ Octane Recommended)

Fuel Injectors:

High-flow injectors (e.g., Bosch 560cc or equivalent for aftermarket upgrades often detailed in manual for tuning).

🔧 Transmission

Type:

Getrag MS-6S-50BG 6-Speed Manual Transmission

Type:

N/A (Only Manual Transmission Offered for Evolution IX)

Drivetrain:

All-Wheel Drive (AWD) with electronically controlled Active Center Differential (ACD) and Super Active Yaw Control (S-AYC).

Manual Transmission Fluid:

Refer to manual for specific GL-4 or GL-5 specifications; typically a high-quality 75W-90 synthetic gear oil is recommended.

Center Differential Fluid:

Refer to manual for specific ACD fluid type and capacity (often a proprietary Mitsubishi fluid or equivalent).

Type:

Hydraulically actuated, single-plate, dry-type clutch with a high-performance flywheel.

📐 Dimensions

Length:

4490 mm (176.8 in)

Width:

1770 mm (69.7 in)

Height:

1415 mm (55.7 in)

Wheelbase:

2625 mm (103.3 in)

Front Track:

1515 mm (59.6 in)

Rear Track:

1510 mm (59.4 in)

Curb Weight:

Approx. 1450 kg (3197 lbs) - Varies by trim and options

Gross Vehicle Weight Rating:

Refer to vehicle placard; typically around 1850 kg (4078 lbs)

Towing Capacity:

Not Recommended/Specified

Trunk Volume:

Refer to owner's manual; typically limited due to AWD components and chassis bracing.

🛡️ Safety Features

NHTSA Front Impact:

Refer to NHTSA records for 2005 model; generally good for the era, but specific ratings may vary.

IIHS Side Impact:

Refer to IIHS records for 2005 model.

ABS:

Standard Anti-lock Braking System

Traction Control:

Standard Traction Control System (TCL)

Stability Control:

Electronic Stability Control (ESC) may be optional or standard depending on market and trim.

AWD System:

Active Center Differential (ACD) and Super Active Yaw Control (S-AYC) for enhanced traction and cornering stability.

Airbags:

Front driver and passenger airbags. Side curtain airbags may be optional.

Seat Belts:

3-point front and rear seat belts with pretensioners.

Body Structure:

Reinforced body structure designed for high-performance driving and crash safety.

💡 Technology Features

Audio System:

Factory premium audio system with CD player, potentially with cassette. Speaker upgrades and head unit replacements are common modifications.

Climate Control Features:

Manual or automatic climate control depending on trim level.

Advanced AWD:

ACD and S-AYC systems are key technological features providing significant handling advantages.

Instrument Cluster:

Performance-oriented instrument cluster with boost gauge and comprehensive engine monitoring.

ECU:

ECU is highly programmable for aftermarket tuning, with extensive diagnostic capabilities detailed in the manual.

🔧 Maintenance

Engine Oil Change:

Every 3,750 miles or 6 months, whichever comes first (severe driving conditions; normal conditions may extend slightly, but performance driving warrants frequent changes).

Oil Filter Replacement:

With every oil change.

Air Filter Replacement:

Every 15,000 miles or 12 months.

Spark Plug Replacement:

Every 30,000 - 60,000 miles, depending on plug type (refer to manual for specific recommendations).

Timing Belt Inspection/Replacement:

Refer to manual; the 4G63 uses a timing belt. Inspect at 60,000 miles, replace typically around 90,000-105,000 miles or per manual.

Transmission Fluid Change:

Every 30,000 miles or 24 months (manual transmission and ACD).

Brake Fluid Flush:

Every 24,000 miles or 24 months.

Engine Oil Type:

Refer to manual for viscosity grade and API classification. Typically 5W-30 or 10W-30 synthetic oil meeting ACEA A3/B4 or API SN/SM/SL specifications is recommended, especially for high-performance use.

Coolant Type:

Mitsubishi Super Long Life Coolant (or equivalent P-HOAT/OAT coolant, typically pink or red) - 50/50 mix with distilled water.

Brake Fluid Type:

DOT 3 or DOT 4 (refer to manual for precise specification, high-performance driving may benefit from DOT 4).

Engine:

Head gasket failures (especially on modified or poorly maintained engines), turbocharger wear, crank walk (rare but critical issue on some 4G63s, often related to oil pressure or abuse).

Drivetrain:

ACD/AYC pump failure, differential issues on high-mileage vehicles if not properly maintained.

Suspension:

Wear in bushings, ball joints, and wheel bearings due to aggressive driving.

Electrical:

TPS (Throttle Position Sensor) issues, intermittent electrical gremlins due to wiring complexity.

📚 Vehicle History

Rally Icon:

Mitsubishi has a storied history in the World Rally Championship (WRC), and the Lancer Evolution series is a direct production derivative of their successful rally cars.

Evolution Series:

The Evolution IX, launched in 2005, marked the final iteration of the acclaimed '4G63-powered' Evo generation, incorporating significant mechanical and electronic refinements over its predecessors.

Ninth Generation:

The Evo IX introduced MIVEC variable valve timing to the 4G63 engine, improving both power delivery and efficiency, along with revised turbocharger and cosmetic updates.

Production Years:

2005-2007 (for the Evo IX generation)

Manufacturing Location:

Mizushima Plant, Kurashiki, Okayama, Japan

🏆 Awards & Recognition

Performance Awards:

Consistently praised by automotive publications for its handling, braking, and all-wheel-drive capabilities. Often cited as a benchmark performance sedan.

Driving Dynamics:

High critical acclaim for its chassis dynamics, steering feel, and driver engagement.

Factory Origin:

This manual is a direct reproduction of the official factory documentation used by authorized Mitsubishi service centers.