Category:
Mid-size utility ATV
Target Audience:
Recreational riders, farmers, hunters, trail enthusiasts seeking a capable and reliable ATV
Competitors:
Honda FourTrax, Yamaha Kodiak, Suzuki KingQuad, Can-Am Outlander
Powertrain:
Polaris's proprietary engine and AWD system
Utility:
Designed for hauling, towing, and off-road performance
Manual Value:
Essential for accurate part identification and efficient maintenance/repair, especially for older models
Primary Coverage:
Part numbers, exploded component views, assembly information
Secondary Coverage:
Component identification for the entire ATV
Estimated Pages:
Not specified, but typically between 100-300 pages for a comprehensive parts manual
Type:
Parts Manual / Catalog
Engine And Drivetrain:
Engine components, transmission parts, drive axles, differentials
Chassis And Suspension:
Frame, A-arms, shocks, steering components, hubs
Brakes:
Brake calipers, lines, master cylinders, rotors, pads
Electrical System:
Wiring harness components, lighting, ignition system parts, battery components
Body And Trim:
Body panels, fenders, racks, seat, handlebars, grips
Fuel And Exhaust:
Carburetor parts, fuel tank, fuel lines, exhaust system components
Part Identification:
Detailed exploded views with corresponding part numbers and descriptions
Assembly Disassembly:
Component part listings facilitate reassembly after disassembly
Troubleshooting Support:
Indirectly supports troubleshooting by enabling precise part identification for replacement
Depth:
Highly detailed for parts identification and ordering, essential for maintenance and repair planning
Utility:
Critical for sourcing correct replacement parts, ensuring proper fitment and function
Type:
4-stroke, Single-Cylinder
Displacement:
Approximately 375cc - 400cc (specific for 2005 model)
Cooling System:
Liquid-cooled
Bore X Stroke:
Not specified in product info, but a typical spec found in a full service manual
Horsepower:
Estimated 25-30 HP (typical for this class and era)
Torque:
Not specified, but adequate for utility tasks
Fuel Delivery:
Carburetor (specific model varies, likely Mikuni or Keihin)
Fuel Type:
Unleaded gasoline
Type:
Automatic (CVT - Continuously Variable Transmission)
Drive System:
Shaft drive, On-Demand All-Wheel Drive (AWD)
Optional Drive:
Not applicable for this model year and configuration
Gear Selection:
High, Low, Neutral, Reverse
Cv Belt Part Number:
Crucial part number to be found within this manual
Length:
Approximately 81 inches (2057 mm)
Width:
Approximately 46 inches (1168 mm)
Height:
Approximately 48 inches (1219 mm)
Wheelbase:
Approximately 50.5 inches (1283 mm)
Ground Clearance:
Approximately 10.5 inches (267 mm)
Front Rack Capacity:
200 lbs (90.7 kg)
Rear Rack Capacity:
400 lbs (181.4 kg)
Dry Weight:
Approximately 600 lbs (272 kg)
Towing Capacity:
1500 lbs (680 kg)
Payload Capacity:
Not explicitly stated, but implied by rack capacities and vehicle design
Atv Safety Standards:
Complies with ANSI B71.1 2003 standards
Braking System:
Hydraulic disc brakes front and rear
AWD System:
On-Demand AWD enhances traction and control
Engine Braking:
CVT provides engine braking for downhill control
Lighting:
Dual headlights, brake light
Ergonomics:
Comfortable seating position, accessible controls
Oil Change Interval:
Typically every 100 hours or annually, as specified in a full service manual
Air Filter Cleaning:
Regularly, especially in dusty conditions; interval specified in full manual
Spark Plug Replacement:
Typically every 100-200 hours or annually
Cv Belt Inspection:
Recommended at regular intervals for wear and tear
Engine Oil Type:
API SG or higher, SAE 10W-40 or 20W-50 (viscosity depends on ambient temperature, specified in full manual)
Engine Oil Capacity:
Approximately 1.7 US quarts (1.6 liters) with filter change
Gearcase Oil Type:
Polaris Demand Drive Fluid or equivalent (specified in full manual)
Coolant Type:
Ethylene glycol-based antifreeze, 50/50 mix with distilled water
Cv Belt Durability:
CVT belts can be a wear item and require periodic inspection and replacement; improper engagement or aggressive riding can shorten life.
Starter Solenoid:
Some models may experience starter solenoid failures.
Rear Axle Bearings:
Can wear prematurely depending on usage and maintenance.
Manufacturer:
Polaris Industries, known for pioneering ATVs in the US market
Sportsman Lineage:
The Sportsman line has a long history of innovation in the ATV segment, emphasizing comfort and capability
2005 Features:
Represents a mature iteration of Polaris's mid-size utility ATV platform, building on previous years' designs
Manufacturing Location:
Primarily USA (Roseau, Minnesota)
Production Years:
The Sportsman 400 has been produced for many years, with the 2005 model being a specific iteration
