Subaru Forester 2005 WSM Service Manual Repair

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🏷️ Basic Information Identification Make: Subaru Model: Forester Year: 2005 Product Type: Service Manual Codes Chassis Code: SG 👋 Introduction Market Position Vehicle Segment: Compact Crossover SUV Target Audience: Families,...

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Description

🏷️ Basic Information

Identification

Make:

Subaru

Model:

Forester

Year:

Product Type:

Service Manual

Codes

Chassis Code:

👋 Introduction

Market Position

Vehicle Segment:

Compact Crossover SUV

Target Audience:

Families, outdoor enthusiasts, those seeking AWD capability

Competitive Analysis

Key Competitors 2005:

Toyota RAV4, Honda CR-V, Ford Escape, Nissan Xterra

Key Features

Powertrain:

Standard Symmetrical All-Wheel Drive (AWD)

Body Style:

Wagon/SUV crossover

Ground Clearance:

Notable for its class, enhancing off-road capability

📋 Manual Details

Coverage Areas

Primary Coverage:

All aspects of vehicle repair and maintenance

Regional Applicability:

Global (may include region-specific variations)

Page Count

Estimated Page Count:

1500+

Manual Type

Type:

Workshop Manual (WSM)

Subtype:

Service and Repair Manual

Language

Language:

English

Format

Format:

Digital Download (likely PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, overhaul, timing belt, oil system, cooling system

Engine Management:

Fuel injection, ignition system, emissions control, sensors, ECU diagnostics

Transmission Manual:

Clutch, gearbox overhaul, gear selection, drive shafts

Transmission Automatic:

ATF specifications, valve body, torque converter, electronic controls

Drivetrain:

All-Wheel Drive (AWD) system, differentials, transfer case (if applicable)

Suspension:

Front and rear suspension components, springs, dampers, control arms, alignment

Steering:

Power steering system, steering column, tie rods, steering rack

Brakes:

Brake system components, hydraulic lines, ABS, parking brake, rotor/pad replacement

Electrical:

Wiring diagrams, battery, alternator, starter, lighting, fuses, relays

HVAC:

Air conditioning system, heating system, ventilation, blower motor

Body:

Exterior panels, doors, hood, tailgate, interior trim, glass

Chassis:

Frame construction, body mounting points, subframes

Diagnostic Codes:

OBD-II codes, Subaru-specific diagnostic trouble codes (DTCs)

Procedures Included

Scheduled Maintenance:

Oil changes, filter replacements, fluid checks, spark plug replacement, timing belt service

Troubleshooting:

Diagnostic flowcharts, symptom-based troubleshooting guides

Repair Procedures:

Step-by-step instructions for component removal, installation, and adjustment

Overhaul Rebuild:

Detailed procedures for engine, transmission, and differential rebuilds

Torque Specifications:

Precise torque values for critical fasteners

Special Tools:

Identification of necessary special tools for specific repairs

Technical Depth

Depth Level:

Comprehensive

Diagnostic Capabilities:

Advanced diagnostics, including wiring diagrams and component testing

Component Rebuild:

Full rebuild procedures for major mechanical components

📊 Manual Specifications

File Format

Format Details:

Likely PDF; searchable text, printable pages, high-resolution diagrams

Print Quality

Diagram Quality:

High-resolution, clear, and detailed technical drawings and schematics

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code:

EJ253 (2.5L Naturally Aspirated)

Engine Type:

Horizontally-opposed (Boxer) 4-cylinder

Displacement:

2457 cc (2.5 Liters)

Bore X Stroke:

99.5 mm x 79.0 mm

Performance

Horsepower:

165 hp @ 5600 rpm (approx.)

Torque:

166 lb-ft @ 4000 rpm (approx.)

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Recommended Fuel:

87 Octane Unleaded Gasoline

Engine Management

Ignition System:

Distributorless Ignition System (DIS) with Coil-on-Plug

Engine Maintenance

Timing Belt Replacement Interval:

105,000 miles or 105 months (critical maintenance)

🔧 Transmission

Standard

Transmission Type:

5-Speed Manual Transmission

Optional

Transmission Type:

4-Speed Automatic Transmission (with electronically controlled AWD)

Features

AWD System:

Symmetrical All-Wheel Drive (standard on all trims)

Fluid Specifications

Manual Transmission Fluid:

API GL-5, SAE 75W-90 (check manual for specific Subaru spec)

Automatic Transmission Fluid:

Subaru ATF-HP (or equivalent)

📐 Dimensions

Exterior

Length:

4,485 mm (176.6 inches)

Width:

1,770 mm (69.7 inches)

Height:

1,675 mm (65.9 inches)

Wheelbase:

2,630 mm (103.5 inches)

Ground Clearance:

200 mm (7.9 inches)

Weights

Curb Weight:

1,490 - 1,550 kg (3,285 - 3,417 lbs) depending on trim/transmission

Cargo

Cargo Volume Seats Up:

38.7 cu ft (approx.)

Cargo Volume Seats Down:

65.4 cu ft (approx.)

🛡️ Safety Features

Ratings

NHTSA Frontal Crash:

5-Star Driver, 4-Star Passenger (for 2005 model year)

IIHS Frontal Offset:

Active Features

Standard AWD:

Symmetrical All-Wheel Drive enhances traction and stability

Standard Anti-lock Braking System

Traction Control:

Available (check trim level)

Electronic Stability Control:

Available (check trim level)

Passive Features

Airbags:

Front airbags, side curtain airbags (available), front side airbags (available)

Seatbelts:

3-point seatbelts with pre-tensioners and force limiters

Child Seat Anchors:

LATCH system

💡 Technology Features

Infotainment

Audio System:

Standard CD player with AM/FM stereo, optional CD changer or premium audio

Display:

Basic digital display for clock, radio, and climate

Driver Assistance

Cruise Control:

Standard

Connectivity

Auxiliary Input:

Unlikely standard, may be available on higher trims or as an aftermarket addition

🔧 Maintenance

Service Intervals

Oil Change Interval:

3,750 miles or 3.75 months (severe conditions) / 7,500 miles or 7.5 months (normal conditions)

Air Filter Replacement Interval:

30,000 miles or 30 months

Cabin Air Filter Replacement Interval:

15,000 miles or 15 months

Spark Plug Replacement Interval:

105,000 miles (if platinum/iridium)

Fluid Specifications

Engine Oil Capacity:

4.8 US Quarts (4.5 Liters) with filter change (for EJ253)

Engine Oil Type:

SAE 5W-30 Synthetic or Conventional (check manual for specific viscosity)

Coolant Type:

Subaru Super Coolant (blue) or equivalent silicate-free antifreeze

Brake Fluid Type:

DOT 3 or DOT 4

Known Issues

Head Gaskets:

While less prevalent than on earlier generations, monitoring for coolant leaks or milky oil is advised.

Timing Belt Wear:

Critical to adhere to replacement intervals to prevent catastrophic engine damage.

Rear Wheel Bearing Noise:

Can develop humming or grinding noises with age.

📚 Vehicle History

Brand Heritage

Subaru Dna:

Known for AWD, boxer engines, and rallying heritage

Model Evolution

Generation:

Second Generation Forester (SG)

Generation Years:

2003-2008

Key Updates For 2005:

Revised styling (front and rear), interior enhancements, some powertrain tweaks

Production

Manufacturing Location:

Gunma Plant, Japan

🏆 Awards & Recognition

Recognitions

IIHS Top Safety Pick:

Awarded 'Good' ratings in frontal offset and side impact tests, making it a strong safety performer for its era.

Car And Driver:

Frequently cited by automotive publications for its practicality, AWD system, and value.