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2005 Toyota Highlander Service & Repair Manual Software

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: Toyota Model: Highlander Year: 2005 Generation: First Generation (XU20) Codes Chassis Code: XU20 👋 Introduction Market Position Vehicle Segment: Mid-size Crossover SUV Target Audience: Families...
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2005 Toyota Highlander Service & Repair Manual Software
🏷️ Basic Information
Identification
Make:
Toyota
Model:
Highlander
Year:
2005
Generation:
First Generation (XU20)
Codes
Chassis Code:
XU20
👋 Introduction
Market Position
Vehicle Segment:
Mid-size Crossover SUV
Target Audience:
Families seeking a versatile, reliable, and comfortable SUV with the Toyota reputation for quality.
Competitive Analysis
Key Competitors:
Honda CR-V, Ford Escape, Nissan Murano, Subaru Outback, Chevrolet Equinox.
Key Features
Unique Selling Points:
Renowned Toyota reliability, comfortable ride, spacious interior, available all-wheel drive, smooth V6 engine.
Manual Value Proposition:
Provides comprehensive, accurate, and officially licensed repair information, empowering owners and technicians to perform maintenance and repairs effectively, saving on dealership service costs.
📋 Manual Details
Coverage Areas
Primary Coverage:
North America
Page Count
Estimated Pages:
Approximately 3000+ pages (typical for comprehensive factory service manuals)
Manual Type
Type:
Official Factory Service Manual / Repair Manual Software
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed coverage of 3.0L (1MZ-FE) V6 DOHC engine, including maintenance, diagnostics, overhaul procedures, and component testing.
Engine Management:
Exhaust Gas Recirculation (EGR), Ignition system, Fuel Injection system, Emissions control systems.
Transmission:
U151E 5-speed automatic transmission, including overhaul, diagnostics, shift control, torque converter, and fluid service.
Drivetrain:
Front-Wheel Drive (FWD) and Electronic On-Demand Four-Wheel Drive (4WD) systems, including differential, driveshafts, and CV joints.
Suspension:
Front MacPherson strut and rear independent multi-link suspension, including alignment specifications, component replacement, and diagnostics.
Brakes:
Front and rear disc brakes (Vented front, Solid rear), ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), Brake assist, Parking brake system.
Steering:
Power assisted rack and pinion steering, steering column, and related components.
Electrical System:
12V battery, charging system (alternator), starting system, lighting system (headlights, taillights, interior), fuses, relays, and wiring diagrams.
Body And Frame:
Exterior panels, interior trim, doors, glass, body sealing, collision repair information.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant servicing, blower motor, and climate control operation.
Restraint Systems:
SRS (Supplemental Restraint System) - Airbags, seatbelt pretensioners, and related sensors. (Cautionary notes for SRS system work are critical).
Diagnostics And Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting, diagnostic tools and procedures, on-board diagnostics (OBD-II).
Procedures Included
Routine Maintenance:
Oil change, filter replacement (oil, air, cabin), fluid checks and top-offs, tire rotation, spark plug replacement.
Component Replacement:
Alternator, starter motor, water pump, thermostat, fuel pump, brake pads/rotors, suspension components, exhaust system.
Troubleshooting Fault Finding:
Systematic diagnosis of malfunctions using schematics, test procedures, and diagnostic equipment.
Engine Rebuilding:
Complete engine overhaul procedures, including cylinder head removal/installation, piston and connecting rod service, crankshaft service.
Transmission Overhaul:
Detailed steps for disassembly, inspection, repair, and reassembly of the automatic transmission.
Electrical Diagnostics:
Troubleshooting wiring issues, sensor testing, actuator testing, and module diagnostics.
Alignment Procedures:
Front and rear wheel alignment specifications and adjustment procedures.
Climate Control Service:
Refrigerant system evacuation and recharge, leak testing, component replacement within the HVAC system.
Body Repair:
Panel removal and installation, door adjustments, glass replacement, and basic collision repair techniques.
Technical Depth
Depth Of Coverage:
Comprehensive factory-level repair and diagnostic information, suitable for professional technicians and advanced DIY enthusiasts.
Diagnostic Tools:
Detailed use of Toyota's diagnostic tools (e.g., Techstream) and generic OBD-II scanners for fault code retrieval and data analysis.
Torque Specifications:
Precise torque values for all critical fasteners throughout the vehicle.
Wiring Diagrams:
Detailed electrical wiring schematics for all vehicle systems, aiding in troubleshooting electrical faults.
Special Tools:
Identification and usage of specialized tools required for specific repair procedures.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, searchable PDF for easy navigation and text extraction.
Print Quality:
Optimized for printing individual pages or sections as needed.
Binding Type
Binding:
Not Applicable (Digital PDF Download)
Paper Type
Paper Type:
Not Applicable (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
1MZ-FE
Engine Type:
3.0L V6 DOHC (Double Overhead Camshaft) 24-valve
Performance
Horsepower:
220 hp @ 5800 rpm (approximate, depending on specific market tuning)
Torque:
222 lb-ft @ 4400 rpm (approximate)
Bore X Stroke:
86.0 mm x 86.0 mm
Compression Ratio:
9.8:1
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Sequential Port Injection.
Fuel Type:
Unleaded Gasoline (87 octane recommended)
Cooling System
Coolant Capacity:
Approximately 7.7 Quarts (7.3 Liters)
Coolant Type:
Toyota Super Long Life Coolant (SLLC) - Pink
Lubrication System
Oil Capacity:
6.4 Quarts (6.1 Liters) with filter change
Recommended Oil Viscosity:
SAE 5W-30 (API Certified)
🔧 Transmission
Standard
Transmission Type:
U151E 5-speed automatic transaxle
Optional
Drive Type:
Available in Front-Wheel Drive (FWD) and All-Wheel Drive (AWD - Electronic On-Demand)
Features
Transmission Fluid Capacity:
Approximately 3.6 Quarts (3.4 Liters) for drain and fill. Refer to manual for total capacity.
Transmission Fluid Type:
Toyota ATF WS (World Standard) or equivalent Dexron III/VI compatible fluid (check manual for exact specification and interchangeability)
📐 Dimensions
Exterior
Length:
185.0 inches (4699 mm)
Width:
71.7 inches (1821 mm)
Height:
67.5 inches (1715 mm) (for AWD models)
Wheelbase:
106.9 inches (2715 mm)
Ground Clearance:
8.0 inches (203 mm) (approximate)
Cargo
Cargo Volume Behind 2Nd Row:
38.3 cu ft (1084 Liters)
Cargo Volume Behind 3Rd Row:
14.1 cu ft (400 Liters) (if equipped with 3rd row)
Weights
Curb Weight:
3700-3900 lbs (1678-1769 kg) (depending on configuration)
Towing Capacity:
3500 lbs (1588 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (Driver and Passenger)
NHTSA Side Impact:
5-Star (Front and Rear Passengers)
IIHS Front Crash Rating:
Good
IIHS Side Crash Rating:
Good
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Ebd:
Standard Electronic Brakeforce Distribution (EBD)
Brake Assist:
Standard Brake Assist
Traction Control:
Available Traction Control (TRAC) on some models
Stability Control:
Standard Vehicle Stability Control (VSC) and Electronic Power Steering (EPS) on some models.
Passive Features
Airbags:
Standard front dual-stage airbags, available front side-impact airbags and side-curtain airbags.
Seatbelts:
Three-point seatbelts with pretensioners and force limiters for all occupants.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system for rear seats.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player with 6 speakers. Optional JBL premium audio system with subwoofer available on higher trims.
Navigation:
Optional factory-installed DVD-based navigation system available on select trims.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Rearview Camera:
Optional rearview camera integrated with navigation system on some models.
Connectivity
Auxiliary Input:
Optional auxiliary audio input jack on some models for connecting external audio devices.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months, whichever comes first (using conventional oil). For synthetic oil, consult manual, typically extended to 10,000 miles/12 months.
Air Filter Replacement:
Every 30,000 miles or as needed based on inspection. The manual will detail inspection criteria.
Cabin Air Filter Replacement:
Every 15,000 miles or 12 months, or as needed.
Spark Plug Replacement:
Platinum-tipped spark plugs (e.g., Denso PK20TT) typically have a lifespan of 100,000 miles. Consult manual for specific part numbers and recommended intervals.
Transmission Fluid Change:
Every 60,000 miles is a common recommendation for severe driving conditions. Toyota often recommends 'lifetime' fluid, but regular changes are advisable for longevity. Refer to manual for specific recommendations.
Coolant Replacement:
First replacement at 100,000 miles, then every 50,000 miles thereafter (using Toyota SLLC).
Fluid Specifications
Engine Oil Spec:
API SN, SM, SL, or equivalent; SAE 5W-30.
Transmission Fluid Spec:
Toyota ATF WS (World Standard).
Brake Fluid Spec:
DOT 3 or DOT 4.
Power Steering Fluid Spec:
Toyota Genuine Power Steering Fluid or equivalent DEXRON II/III ATF (check manual for exact specification).
Known Issues
Common Wear Items:
CV axles, brake wear, front suspension components (bushings, ball joints), exhaust system (rust).
Engine Idling Issues:
Occasional issues with throttle body or mass airflow sensor requiring cleaning or replacement.
Transmission Shifting:
While generally robust, occasional harsh shifting or delayed engagement can occur, often related to fluid condition or solenoid issues. The manual will detail diagnostic procedures.
HVAC Blower Motor:
Blower motor resistor failure can lead to non-functional fan speeds.
📚 Vehicle History
Brand Heritage
Toyota Reputation:
Toyota is renowned globally for its commitment to quality, durability, and reliability (QDR).
Model Evolution
First Generation Introduction:
The first-generation Highlander (XU20) was introduced for the 2001 model year, built on the Camry platform.
2004 Facelift:
The 2004 model year received a mid-cycle refresh, improving styling, interior features, and powertrain refinement, setting the stage for the 2005 model.
Powertrain Update For 2005:
The 2005 model year saw the introduction of the more powerful 3.0L 1MZ-FE V6 engine and the new U151E 5-speed automatic transmission, a significant upgrade from the previous 4-speed automatic.
Production
Manufacturing Location:
Highlander models for the North American market are primarily manufactured at Toyota Motor Manufacturing, Indiana (TMMI) in Princeton, Indiana.
🏆 Awards & Recognition
Recognitions
Safety Awards:
The 2005 Toyota Highlander consistently received high safety ratings from NHTSA and IIHS, often earning 'Top Safety Pick' or equivalent accolades.
Reliability Rankings:
As a Toyota, the Highlander consistently ranked high in consumer satisfaction surveys and reliability studies from organizations like J.D. Power and Consumer Reports.
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