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Yamaha TTR125 TT R125 Complete Workshop Repair Manual 2005

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🏷️ Basic Information Identification Make: Yamaha Model: TTR125 / TT-R125 Model Variant: TTR125E (Electric Start), TTR125L (Long Wheelbase), TTR125 (Kick Start) Year: 2005 Codes Chassis Code Prefix: 5SW 👋 Introduction...
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类型: Motorcycle
厂商:
斯库: 380534
Yamaha TTR125 TT R125 Complete Workshop Repair Manual 2005
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
TTR125 / TT-R125
Model Variant:
TTR125E (Electric Start), TTR125L (Long Wheelbase), TTR125 (Kick Start)
Year:
2005
Codes
Chassis Code Prefix:
5SW
👋 Introduction
Market Position
Segment:
Entry-level/intermediate off-road motorcycle, popular for recreational trail riding and youth riders.
Competitive Analysis
Competitors:
Honda CRF125F, Kawasaki KLX125, Suzuki DR-Z125.
Key Features
Target Audience:
DIY enthusiasts, new motorcycle owners, mechanics looking for detailed information.
Value Proposition:
Enables owners to perform maintenance and repairs themselves, saving on labor costs and downtime.
Manual Advantage:
Provides professional-level guidance, often more detailed and accessible than factory service manuals for independent use.
📋 Manual Details
Coverage Areas
Supported Regions:
Global (specifications may vary slightly by market)
Supported Languages:
English
Page Count
Estimated Pages:
350-450 (typical for comprehensive workshop manuals)
Manual Type
Type:
Complete Workshop Repair Manual
Format
Format:
Digital Download (PDF)
Device Compatibility:
PC, MAC, Tablets, Smartphones
📖 Manual Coverage
Systems Covered
Engine:
Full engine overhaul, top-end, bottom-end, valve adjustments, timing chain, piston, rings, cylinder, crankshaft, connecting rod.
Fuel System:
Carburetor disassembly, cleaning, adjustment, fuel tank, fuel lines, fuel petcock.
Ignition System:
CDI unit, ignition coil, spark plug, timing, troubleshooting.
Transmission And Drivetrain:
Clutch operation, gearbox inspection, maintenance, chain and sprockets, rear hub.
Suspension:
Front fork disassembly, seals, oil change, rear shock absorber inspection and adjustment.
Brakes:
Front and rear brake systems, caliper overhaul, pad replacement, fluid bleeding, master cylinder.
Electrical System:
Wiring diagrams, lighting, battery, charging system (stator, regulator/rectifier), starter motor (for E model), troubleshooting.
Cooling System:
Air-cooled engine (no liquid cooling).
Chassis And Frame:
Frame inspection, steering head bearing maintenance, swingarm, linkage.
Wheels And Tires:
Spoke tensioning, wheel bearing replacement, tire pressure, tire replacement.
Bodywork And Plastics:
Fairings, seat, fenders, handlebars, controls.
Procedures Included
Maintenance:
Regular service, oil changes, filter replacement, lubrication, chain adjustment, brake adjustments.
Troubleshooting:
Diagnostic procedures for common starting, running, and electrical issues.
Repair:
Step-by-step instructions for component removal, repair, and reinstallation.
Overhaul:
Complete engine and transmission rebuild procedures.
Adjustments:
Carburetor tuning, clutch adjustment, throttle cable adjustment, brake lever adjustment.
Wiring Diagrams:
Detailed electrical system schematics.
Technical Depth
Depth:
Comprehensive, covering everything from basic fluid checks to full engine rebuilds and electrical diagnostics.
Diagnostic Tools:
Instructions on using basic tools and understanding diagnostic indicators.
Special Tools:
Lists and descriptions of specialized tools required for certain procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable (OCR optimized for digital platforms)
Printability:
Printable (high-resolution pages)
Print Quality
Resolution:
High-resolution, professional quality scans/digital renderings.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 2-valve, Air-cooled
Displacement:
124 cc
Bore X Stroke:
54 mm x 54 mm
Compression Ratio:
9.5:1 (Typical, may vary slightly)
Carburetor:
Mikuni VM20SS or similar (may vary by specific model/market)
Performance
Horsepower:
Approx. 11-12 HP (at crankshaft, estimated)
Torque:
Approx. 7-8 lb-ft (at crankshaft, estimated)
Fuel System
Fuel Type:
Unleaded gasoline (Octane rating typically 87 RON / 91 AKI)
Fuel Tank Capacity:
Approx. 1.6 gallons (6.0 liters)
Lubrication
Oil Type:
SAE 10W-30 API SG or higher (e.g., Yamalube 4-stroke Motorcycle Oil)
Oil Capacity:
Approx. 0.95 liters (1.0 US qt) without filter change, Approx. 1.05 liters (1.1 US qt) with filter change.
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
Spark Plug Gap:
0.6 - 0.7 mm (0.024 - 0.028 in)
Spark Plug Type:
NGK CR7HSA or equivalent
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Clutch Type:
Wet, multiple-disc
Features
Drive Type:
Chain Drive
Final Drive Ratio:
Typically 52T rear sprocket / 14T front sprocket (4.17:1 ratio, may vary)
Transmission Oil Type:
SAE 10W-30 API SG or higher (same as engine oil)
Transmission Oil Capacity:
Approx. 0.55 liters (0.58 US qt)
📐 Dimensions
Exterior
Length:
Approx. 73.0 in (1855 mm) for TTR125L / 70.9 in (1800 mm) for TTR125
Width:
Approx. 31.7 in (805 mm)
Height:
Approx. 43.3 in (1100 mm)
Seat Height:
Approx. 32.1 in (815 mm) for TTR125L / 31.1 in (790 mm) for TTR125
Ground Clearance:
Approx. 11.8 in (300 mm) for TTR125L / 10.0 in (255 mm) for TTR125
Weights
Dry Weight:
Approx. 178 lbs (81 kg) for TTR125E / 172 lbs (78 kg) for TTR125L
Wet Weight:
Approx. 190 lbs (86 kg) for TTR125E (estimated)
Front Tire Size:
70/100-17 4PR
Rear Tire Size:
90/100-14 4PR (TTR125L) / 90/100-16 4PR (TTR125)
Wheelbase:
Approx. 50.2 in (1275 mm) for TTR125L / 49.2 in (1250 mm) for TTR125
🛡️ Safety Features
Ratings
Safety Standards:
Designed for off-road use, not street legal (unless modified and registered).
Active Features
Braking System:
Hydraulic disc front brake, Drum rear brake.
Lighting:
Headlight, Taillight/Brake light (operates when braking).
Passive Features
Frame Construction:
Steel diamond frame.
Engine Kill Switch:
Handlebar-mounted kill switch for immediate engine shutdown.
💡 Technology Features
Infotainment
Infotainment System:
N/A (This is a dirt bike with minimal electronics beyond basic starting and lighting).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1000 km (600 miles) or 6 months, whichever comes first. More frequently for hard riding.
Air Filter Cleaning:
Every 1000 km (600 miles) or more frequently in dusty conditions.
Spark Plug Inspection:
Every 1000 km (600 miles).
Valve Clearance Check:
Every 4000 km (2500 miles) or 1 year.
Chain Lubrication And Adjustment:
Every 500 km (300 miles) or after washing/riding in wet conditions.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 compatible hydraulic brake fluid.
Known Issues
Carburetor Fouling:
Can be prone to gumming up if fuel sits for extended periods; requires regular cleaning and proper fuel stabilizer usage.
Chain And Sprocket Wear:
Regular maintenance is key; aggressive riding can accelerate wear.
Suspension Seals:
Fork seal leaks can occur with hard use; manual provides seal replacement procedures.
Electric Starter Reliability:
While convenient, the starter motor and associated components (battery, starter solenoid) require proper maintenance for optimal performance (on E models).
📚 Vehicle History
Brand Heritage
Heritage:
Yamaha Motor Company, founded in 1955, has a long history of producing reliable and performance-oriented motorcycles across various segments, including motocross, dirt bikes, and street bikes.
Model Evolution
Predecessors:
The TTR line evolved from earlier Yamaha trail bikes, offering a more modern platform with improved suspension and ergonomics.
Key Developments For 2005:
Introduction of Electric Start (TTR125E) and the Long Wheelbase (TTR125L) variant for better stability and rider fit for larger or more experienced riders. Graphic updates and minor tuning adjustments.
Production
Production Period:
The TTR125 series has been in continuous production since its introduction, with ongoing updates and variations.
Manufacturing Location:
Primarily manufactured in Japan and other Yamaha facilities globally.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Consistently praised for its reliability, ease of maintenance, and suitability for beginner and intermediate riders. Often cited as a benchmark in its class for value and capability.
Ratings
User Reviews:
Generally high user ratings for durability and fun factor.
Certifications
Certification:
N/A (Off-road vehicles are not subject to the same emissions/safety certifications as street vehicles).
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