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Mercedes Benz M Class W164 Complete Workshop Service Repair Manual 2006 2007 2008 2009 2010 2011

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: M-Class Chassis Code: W164 Product Name: Mercedes Benz M Class W164 Complete Workshop Service Repair Manual 2006-2011 Codes Vin Prefix Approximation: WDB Generation...
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Mercedes Benz M Class W164 Complete Workshop Service Repair Manual 2006 2007 2008 2009 2010 2011Mercedes Benz M Class W164 Complete Workshop Service Repair Manual 2006 2007 2008 2009 2010 2011Mercedes Benz M Class W164 Complete Workshop Service Repair Manual 2006 2007 2008 2009 2010 2011Mercedes Benz M Class W164 Complete Workshop Service Repair Manual 2006 2007 2008 2009 2010 2011
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
M-Class
Chassis Code:
W164
Product Name:
Mercedes Benz M Class W164 Complete Workshop Service Repair Manual 2006-2011
Codes
Vin Prefix Approximation:
WDB
Generation
Generation:
Second Generation (W164)
👋 Introduction
Market Position
Positioning:
The Mercedes-Benz W164 M-Class positioned as a luxury mid-size SUV, competing with vehicles like the BMW X5, Audi Q7, and Lexus RX.
Competitive Analysis
Key Competitors:
BMW X5, Audi Q7, Lexus RX, Volvo XC90, Land Rover Discovery.
Key Features
Luxury SUV:
Known for its luxurious interior, comfortable ride, advanced safety features, and powerful engine options.
Brand Perception:
Represents Mercedes-Benz's commitment to premium build quality, sophisticated engineering, and driver comfort.
📋 Manual Details
Coverage Areas
Applicable Years:
2006, 2007, 2008, 2009, 2010, 2011
Models Covered:
All M-Class W164 variants, including all engines, transmissions, and trim levels.
Page Count
Page Count:
Estimated 3000+ pages (comprehensive workshop manuals typically exceed this)
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital Downloadable (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed procedures for all W164 engines (e.g., M272 V6, M112 V6, OM642 V6 Diesel, OM647 I5 Diesel), including disassembly, assembly, overhaul, timing, cooling systems, lubrication.
Engine Management:
ECU diagnosis, sensor testing, fuel injection systems, ignition systems, emissions control systems.
Transmission Automatic:
Service and repair for 7G-TRONIC (722.9) and earlier automatic transmissions, including valve body, torque converter, electronic control, fluid changes.
Transmission Manual:
If applicable to specific models, coverage for manual gearbox service and repair.
Drivetrain:
Front and rear axle, differentials, driveshafts, CV joints, 4MATIC all-wheel drive system maintenance and repair.
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, bushings, self-leveling suspension (if equipped).
Steering:
Power steering system, steering gear, steering column, alignment specifications.
Brakes:
Hydraulic brake system, ABS, ESP, brake discs, pads, calipers, lines, bleeding procedures, parking brake.
Electrical System:
Wiring diagrams, fuse and relay locations, battery, alternator, starter, lighting systems, accessory circuits.
Body Exterior:
Body panel removal and installation, doors, hood, tailgate, bumpers, glass replacement, rust prevention.
Body Interior:
Dashboard removal, seat removal, trim panels, upholstery, headliner, HVAC components.
HVAC:
Air conditioning system diagnosis and repair, heater core, blower motor, climate control unit.
Comfort Systems:
Power seats, sunroof, windows, mirrors, keyless entry, central locking.
Diagnostics
Troubleshooting:
Systematic diagnostic procedures, fault code interpretation, component testing.
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, fluid checks, tire rotations, brake inspections based on mileage and time.
Routine Repairs:
Replacement of common wear items like belts, hoses, spark plugs, bulbs, wiper blades.
Major Overhauls:
Engine rebuilds, transmission overhauls, complete brake system overhauls.
Special Tools:
Identification and usage of required specialized Mercedes-Benz tools.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to advanced diagnostics and complete unit rebuilds.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, suitable for printing individual pages or chapters.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Searchability
Searchability:
Likely text-searchable PDF (depending on original scan quality).
Accessibility
Device Compatibility:
Compatible with all PC & MAC Computers, tablets, and mobile phones via Adobe Reader.
⚙️ Engine Specifications
Primary Engine
Engine Options:
Various gasoline and diesel engines including M272 (3.5L V6), M112 (3.7L V6), OM642 (3.0L V6 Diesel), OM647 (2.7L I5 Diesel).
Performance
Horsepower Range:
Approximately 220 HP to 300+ HP depending on engine variant.
Torque Range:
Approximately 250 lb-ft to 400+ lb-ft depending on engine variant.
Fuel System
Fuel Type:
Premium Unleaded Gasoline (for gasoline engines), Diesel (for diesel engines).
Injection System:
Electronic Fuel Injection (EFI) with multi-point injection or common rail direct injection for diesels.
Cooling System
Coolant Type:
Mercedes-Benz specifications require MB 325.0 or 326.0 coolant (typically blue or green antifreeze).
🔧 Transmission
Standard
Standard Transmission:
7-speed automatic transmission (7G-TRONIC) was standard on most models.
Optional
Optional Transmission:
Earlier models might have had 5-speed automatic transmissions.
Features
Drivetrain Options:
Available in RWD (Rear-Wheel Drive) and 4MATIC (All-Wheel Drive).
Fluid Specifications
Transmission Fluid Type:
MB 236.10 or 236.14 for 7G-TRONIC (check specific vehicle requirements).
📐 Dimensions
Exterior
Length:
Approx. 188.5 inches (4788 mm)
Width:
Approx. 74.2 inches (1885 mm)
Height:
Approx. 71.2 inches (1808 mm)
Weights
Curb Weight:
Approx. 4,500 - 5,000 lbs (2040 - 2270 kg), varies by engine and features.
Cargo
Cargo Volume:
Approx. 39.0 cubic feet (1104 liters) behind rear seats, expandable to over 70 cubic feet.
🛡️ Safety Features
Ratings
NHTSA Rating:
Typically achieved high safety ratings, often 5-star in frontal and side impacts.
Active Features
Active Safety:
ABS, ESP (Electronic Stability Program), Traction Control, Brake Assist, optional Distronic adaptive cruise control, PARKTRONIC.
Passive Features
Passive Safety:
Multiple airbags (front, side, curtain), front seatbelt pretensioners, anti-whiplash head restraints.
💡 Technology Features
Infotainment
Infotainment System:
COMAND (Cockpit Management and Navigation) system, often featuring a color display, CD changer, AM/FM radio, and optional navigation.
Driver Assistance
Driver Assistance:
Optional features included Distronic adaptive cruise control, Lane Keeping Assist, Blind Spot Assist (on later models), and Parking Assist.
Connectivity
Connectivity Features:
Bluetooth connectivity for hands-free calling, optional SiriusXM satellite radio.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles (16,000 km) or 12 months, or as indicated by the vehicle's flexible service system (ASSYST PLUS).
Transmission Fluid Change:
Often recommended around 60,000-80,000 miles (100,000-130,000 km) for automatic transmissions, check manual for specific model.
Fluid Specifications
Engine Oil Spec:
MB 229.5 or MB 229.51 for gasoline engines (e.g., Mobil 1 0W-40 or 5W-40), MB 229.51 or 229.52 for diesel engines.
Coolant Capacity:
Approximately 9-10 liters (check specific engine).
Known Issues
Common Problems:
Potential issues include intake manifold runner issues (M272), balance shaft wear (M272), Airmatic suspension leaks, SBC brake system issues (earlier models), and rust on rear wheel arches.
Diesel Glow Plugs:
Diesel models may experience glow plug failures and injector issues.
📚 Vehicle History
Brand Heritage
Heritage:
Mercedes-Benz has a long history of producing robust and luxurious vehicles, including SUVs, building on its reputation for engineering excellence.
Model Evolution
Generation W164:
The W164 generation marked a significant refinement over its predecessor (W163), introducing more powerful engines, advanced transmissions (7G-TRONIC), and enhanced styling and technology.
Production
Production Years:
2005-2011
🏆 Awards & Recognition
Recognitions
Safety Awards:
Received good safety ratings from organizations like IIHS and NHTSA during its production years.
Ratings
Consumer Ratings:
Generally well-received for comfort and luxury, though some reliability concerns have been noted in consumer surveys, particularly related to specific components.
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